Ana kuma kiran lathe ɗin zaren bututuinjin lathe na ƙasar maiJuya zare gabaɗaya yana nufin hanyar yin ƙera zaren a kan kayan aiki tare da kayan aiki na ƙirƙira, galibi sun haɗa da juyawa, niƙa, taɓawa, niƙa zaren, niƙa, da yanke guguwa. Lokacin juyawa, niƙa da niƙa zaren, sarkar watsawa na kayan aikin injin yana tabbatar da cewa kayan aikin juyawa, abin yanka niƙa ko ƙafafun niƙa suna motsawa daidai kuma daidai a kan axis na kayan aikin ta hanyar jagora ɗaya don kowane juyin juya halin kayan aikin. Lokacin taɓawa ko zaren, kayan aikin (taɓa ko mutu) yana juyawa dangane da kayan aikin, kuma farkon tsagi na zaren da aka kafa yana jagorantar kayan aikin (ko kayan aikin) don motsawa a axially.
Kuma abin da muke nufi shine juya zare ta amfani dalathes ɗin zaren bututuAna iya amfani da kayan aikin samar da zare ko kayan aikin tsefe zare don juya zaren a kan bututun lathe na zaren. Juya zaren tare da kayan aikin juyawa, tsarin kayan aiki mai jinkiri abu ne mai sauƙi, hanya ce ta gama gari don samar da ƙananan rukuni da sarrafa kayan aikin da aka zana. Juya zaren tare da kayan aikin tsefe zare yana da ingantaccen samarwa, amma tsarin kayan aikin yana da rikitarwa, kuma ya dace ne kawai don juya kayan aikin da aka zana gajerun haƙori a cikin samarwa matsakaici da babba.
Daidaiton sautin lathes na yau da kullun don jujjuya zaren trapezoidal gabaɗaya zai iya kaiwa 8-9 kawai, amma ingancin samarwa da daidaiton ƙwararruInjin zare bututun CNCza a inganta shi sosai.
Injin zare bututuinjininjin lathe ne da aka ƙera musamman don jujjuya bututun da ke da diamita mai girma. Ana siffanta shi da babban diamita mai ramin rami na spindle (gabaɗaya sama da 135mm) da kuma maƙalli a gaba da bayan akwatin spindle. , Don sauƙaƙe matsewa da sarrafa bututu ko sandunan da ke da diamita mai girma.
Ƙasar maiinjin latheinjinGalibi suna da babban ramin da ke ratsawa a kan akwatin madaurin, kuma ana ɗaure kayan aikin da maƙullai biyu a ƙarshen madaurin don juyawa bayan sun ratsa ta ramin. Gabaɗaya akwai hanyoyi guda biyu don ciyar da kayan aikin: ɗaya iri ɗaya ne da mashin ɗin yau da kullun ta hanyar sukurori na jagora don tuƙa zamiya da mariƙin kayan aiki a gaban gado; ɗayan kuma shine tsefe mai faɗi akan zamiya a tsakiyar gadon. Kan wukar da ke yanke zare ta waje (duba kan yanke zare ta atomatik da rufewa) yana yanke kayan aikin kuma yana tafiya gaba. Wasu kayan aikin injin don sarrafa bututun dogaye suma suna da na'urorin tallafi na kayan aiki, kamar firam ɗin tsakiya, wurin hutawa na kayan aiki, da maƙallin baya.
Injin ɗin bututun CNCbayar da shawarar
QLK1315 / QLK1320 / QLK1323 / QLK1325 / QLK1328 / QLK1336 / QLK1345
QLK1320
Fasali nababban inganciinjin zare bututu:
1. Gadon yana da tsarin bango mai matakai uku na asali, kuma an shirya bangon baya da wani matakin digiri 12 mai karkata, wanda hakan ke inganta taurin kayan aikin injin sosai.
2. Babban sarkar watsawa ita ce watsawa mai daraja, wanda ke rage yawan amfani da makamashi da hayaniyar kayan aikin injin.
3. Amfani da akwatunan hydraulic daban-daban, man shafawa na tsakiya, da kuma sanyaya mai ƙarfi ba wai kawai yana rage zafin spindle ba, har ma yana kiyaye tsafta da man shafawa na spindle box yadda ya kamata.
QLK1336
QLK1336CNC Injin lathe na ƙasar maisabuwar na'urar zare bututun CNC ce da aka ƙera. An ƙera babban injin don daidaita kewayon aiki na mitar da aka zaɓa na injin servo na spindle. Cikakken tsarin saurin gudu mara matakai, kewayon ƙa'idojin saurin faɗi, wanda ba wai kawai ya cika buƙatun kammala zaren mai sauri ba, har ma yana da ingantaccen yankan da ƙarancin hayaniya.
Amfani da fa'idodin lathes ɗin zare na bututu
(1)Jikin injin
Faɗin layin jikin shine 650mm, kayan shine HT300. Ana samun rage yawan amfani da na'urar Ultrasonic zuwa HRC52. Taurin shine Ra0.63 bayan an niƙa shi da injin niƙa mai inganci. Yana da aiki mai kyau da kuma gogewa. Jikin injin tsari ne mai ƙarfi, wanda ke inganta ƙarfin kayan aikin injin sosai.
(2)CNC ƙasar mai machinesAkwatin Kai
Na'urar akwatin gear mai haɗaka, injin servo mai ƙarfi,
Tsarin watsawa mai sauri biyu, da kuma tsarin saurin da ba ya tsayawa.
Tsarin daidaita saurin gudu, ba wai kawai don biyan buƙatun kammala zaren mai sauri ba, har ma don cimma ingantaccen yankewa. Kayan niƙa da aka kashe da daidaito, bearings masu inganci, don tabbatar da ƙarancin amo na injin, ingancin sauti mai kyau.
Akwatin spindle yana amfani da man shafawa mai ƙarfi na waje mai sanyaya wurare dabam dabam,
ba wai kawai yana rage zafin spindle ba, har ma yana kiyaye tsabta da kuma shafa man shafawa na spindle box.
(3) Jerin gwangwanaye
Wannan kayan aikin injin daidaitacce ne tare da φ120 tailstock spindle. Mohs 6# saman.
(4)Ciyar da ke da axis biyu
Dukansu axis na X da Z suna amfani da tsarin matsin lamba na ƙwallo mai inganci mai ƙarfi da kuma tsarin matsin lamba na ƙwallo mai ƙarfi. Ana amfani da bearings na ƙwallo masu daidaito don sanyawa da tallafawa; rack na goro na shaft na Z tsarin siminti ne mai haɗaka.
(5)Turet ɗin CNC
Mai riƙe kayan aiki na CNC mai tsaye (HAK21280). Yana da halaye na babban daidaito, juyawa mai santsi, aiki mai sauƙi da sauransu.
Dalilai huɗu don zaɓarZaren bututun CNCmciwon kai koinjinan injinan ƙasar mai
1.Thelathe ɗin zaren bututuyana da halaye na babban mataki na sarrafa kansa, babban inganci da babban daidaito, faɗin kewayon aikace-aikace, da sauƙin aiki.
2. Ana tuƙa akwatin gefen gado ta hanyar injin canza mita, tare da canjin gudu mara matakai. Bearings na spindle daga sanannun masana'antun cikin gida, chucks masu muƙamuƙi uku daga sanannun samfuran cikin gida.
3. Tsarin tsarin sarrafawa na lambobi yana da sauƙin gyarawa kuma yana da sauƙin kulawa. Axes ɗin x da z suna amfani da injinan servo masu ƙarfi, aiki mai ƙarfi, da aminci mai ƙarfi.
4. Yana ɗaukar sirdi na gado, farantin zamiya, tsarin haƙarƙari na ciki mai dacewa, sukurin ƙwallon da ya dace, daidaito mai kyau, da kuma watsawa daidai.
Hotunan Manyan Sassan
Tsarin daidaitawa na yau da kullun
Maƙallin kayan aikin lantarki mai tashoshi huɗu, man shafawa na tsakiya ta atomatik, tsarin sanyaya, murfin kariya mai rufewa.
Ana amfani da wannan samfurin sosai a ayyukan sarrafa injina a masana'antar injina, man fetur, sinadarai, kwal, binciken ƙasa, samar da ruwa da magudanar ruwa a birane, da sauran masana'antu.
Sauran manyan sassan sun haɗa dabututun haƙa rami da haɗin gwiwa.
Masana'antar man fetur wani fanni ne na masana'antu wanda ke haƙo man fetur (gami da man fetur na halitta, man fetur, da iskar gas) sannan ya tace shi da kuma sarrafa shi. Ya ƙunshi sassan binciken ƙasa na filin mai, haɓaka filayen mai da binciken mai, sufuri, tacewa da sarrafawa.
Kalmar da aka fi amfani da ita wajen yin bututu a masana'antar mai da iskar gas ita ce Man Fetur (OCTG). Manufar bututun mai na iya bambanta: ana iya amfani da su don cirewa ko allurar iskar gas, mai, ruwa, tururi, da sauransu, kuma ana iya raba su zuwa casings ko bututu bisa ga takamaiman aikace-aikace. Ana amfani da casing a matsayin Layer na kariya don taimakawa rijiyoyin mai su jure wa lalacewar gurɓatattun abubuwa na ciki ko na waje don kiyaye dorewa; ana amfani da bututu don allura ko cire mai.
Zaren bututuyin kayan aikin injin ana amfani da su wajen sarrafa bututun mai, waɗanda ake amfani da su sosai a masana'antar mai. Bututun ƙarfe ne da ake amfani da shi don jigilar mai da iskar gas a cikin rijiyoyin mai. Ana sanya shi a cikin akwati, kuma mai da iskar gas suna kwarara daga bututun mai zuwa kan rijiyar.
Akwai nau'ikan zaren bututu guda biyu, ɗaya shine zaren bututun mai siffar V tare da zagaye a ƙasa mai hakora 8 a kowace inci, ɗayan kuma shine zaren bututun mai siffar V tare da zagaye a ƙasa mai hakora 10 a kowace inci.
Zare wani abu ne da ke ci gaba da fitowa daga haƙori tare da tsarin haƙori da aka tsara wanda aka samar tare da layin karkace a saman silinda ko mazugi. Akwai hanyoyi da yawa na ƙera zaren, kuma yawanci ana amfani da zare wajen ƙera shi.Zaren injina kan lathe mai kwance, dole ne a tabbatar da alaƙar motsi tsakanin kayan aikin da kayan aikin.juya zare, saboda dalilai daban-daban, motsi tsakanin sandar da kayan aikin yana da matsala a cikin wani takamaiman hanyar haɗi, wanda ke haifar da gazawa yayin juyawar zare kuma yana shafar samarwa ta yau da kullun. A wannan lokacin, ya kamata a warware shi akan lokaci.
Yadda za a magance matsalar babban ƙaiƙayi, ga shawarwarin wasu ƙwararrun masu aikin lathe na bututu:
1. Idan ana juyawa da kayan aikin juyawa na ƙarfe mai sauri, ya kamata a rage saurin juyawa sannan a ƙara man juyawa.
2. Ƙara yankin giciye na arbor kuma rage tsawon tsawo (saboda arbor bai yi tauri sosai ba, yana da saurin girgiza yayin yankewa)
3. Rage kusurwar gaba mai tsayi na kayan aikin juyawa kuma daidaita sarari na goro na sukurori na farantin zamiya na tsakiya (kusurwar gaba mai tsayi na kayan aikin juyawa ya yi girma sosai, kuma sarari na goro na zamiya ta tsakiya ya yi girma sosai, wanda zai iya haifar da kayan aikin cikin sauƙi)
4. Lokacin da zare mai sauri ke juyawa, kauri na juyawa na ƙarshe gabaɗaya ya fi 0.1mm girma, kuma ana fitar da guntun a tsaye zuwa ga alkiblar axis (lokacin da zaren ya juya)juyawar zare mai sauri, kauri na juyawa ya yi ƙanƙanta ko kuma an fitar da guntun a cikin wata hanya mai karkata, yana da sauƙin jan gefen zaren).
5. Ya kamata a yi amfani da man shafawa mai ƙarfi ko man lathe mai ɗauke da sinadarin matsin lamba mai tsanani donaiwatar da zarenna aikin da aka yi ta hanyar lathe. Amfani da man sarrafa ƙarfe na musamman na iya rama matsalar rashin daidaito da ƙarancin inganci.
Lokacin Saƙo: Satumba-21-2021