5-Axis Vertical Machining Center Tare da Ayyukan Juyawa
Cibiyar Injiniya Tsaye-biyar-Axis
Cibiyar injina ta V5-630B tana ɗaukar tsayayyen tsari mai siffar C, ginshiƙi yana daidaitawa akan gado, farantin faifan yana motsawa a kaikaice tare da ginshiƙi (madaidaicin X), wurin zama na nunin yana motsawa a tsaye (Y) dokin kai yana motsawa a tsaye tare da wurin zama na faifai (alkiblar Z). Teburin aiki yana ɗaukar tsarin shimfiɗar jariri kai tsaye mai tuƙi guda ɗaya, kuma alamun aiki iri-iri sun kai matakin ci gaba na ƙasa da ƙasa.
Mai Kula da CNC: Siemens 840D
Tsarin tsarin injin:
Tsarin ciyarwa
X, Y, Z axes suna ɗaukar matsananciyar ƙarfi mai ƙarfi, jagororin madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar juzu'in ƙwallon ƙwallon ƙira, tare da ƙarancin ƙarfi da juzu'i mai ƙarfi, babban azanci, ƙaramar girgiza mai saurin sauri, ƙarancin sauri mara sauri, mai girma. daidaiton matsayi, da kyakkyawan aikin servo drive.
X, Y, Z axis servo Motors suna da alaƙa kai tsaye tare da madaidaicin ƙwallon ƙwallon ƙwallon ƙafa ta hanyar haɗin gwiwa, rage hanyoyin haɗin gwiwa, fahimtar watsawa marar rata, ciyar da sassauƙa, madaidaiciyar matsayi, da daidaitaccen watsawa.
Motar servo na Z-axis tana da aikin birki. Dangane da gazawar wutar lantarki, zai iya riƙe birki ta atomatik don riƙe mashin ɗin da ƙarfi ta yadda ba zai iya jujjuya ba, wanda ke taka rawa wajen kariyar aminci.
Wutar lantarki
Motar da aka yi amfani da shi yana ɗaukar igiya mai motsi na HSKT63 mai sarrafa kansa tare da ginanniyar farantin haƙori, wanda zai iya gane aikin fili na juyawa da niƙa. Ƙarshen an sanye shi da haɗin gwiwa na fesa zobe don kwantar da kayan aiki. Ƙa'idar saurin mara-tsayi, ginanniyar ingantacciyar madaidaicin madaidaicin, na iya cimma ingantacciyar tasha da matsananciyar taɓawa.
Juyawa
Juyawan shimfiɗar shimfiɗar shimfiɗar tuƙi kai tsaye mai ɗaukar kansa sanye take da ingantacciyar maƙalli mai madaidaici kuma mai sanyaya ruwa tana sanyaya shi a koyaushe. Yana da abũbuwan amfãni daga high rigidity, high daidaito, da kuma high tsauri mayar da martani. Tsarin aiki yana ɗaukar 8-14mm radial T-ramummuka, matsakaicin nauyi shine 500kg (a kwance), 300kg (a tsaye), kuma matsakaicin diamita na aiki shine￠650.
Mujallar kayan aiki
Mujallar kayan aiki tana ɗaukar HSKA63 manipulator diski nau'in nau'in kayan aikin kayan aiki, wanda zai iya ɗaukar 24.kayan aiki.
Tsarin amsa madauki cikakke rufem
X, Y, Z masu linzamin gatura suna sanye da ma'aunin ma'aunin ƙima na Renishaw; Tables na B da C suna sanye take da HEIDENHAIN RCN2000 jerin madaidaitan madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin ra'ayi na gatari 5,guaranteed high madaidaici da babban madaidaicin riƙewa.
Cooling da tsarin pneumatic
An sanye shi da babban famfo mai sanyaya ruwa da tankin ruwa don samar da isasshen sanyaya don kayan aiki da kayan aiki. Fuskar ƙarshen headstock sanye take da nozzles masu sanyaya, waɗanda M code ko kwamitin kula da su ke sarrafawa.
An sanye shi da na'urar sanyaya ruwa don sanyaya zafin jiki akai-akai, don tabbatar da cewa igiyar wutar lantarki da na'urar juyawa kai tsaye suna cikin yanayin aiki mai kyau kuma suna iya aiki da kyau na dogon lokaci.
Tsarin pneumatic yana amfani da kayan aikin pneumatic don tacewa, kuma ya gane ayyukan tsaftacewa da busa ramin taper na sandar, kariya ta iska ta jujjuya kayan aiki na mujallar kayan aiki, da busa mai sarrafa grating.
Tsarin lubrication na tsakiya
Tushen titin titin jagora da na goro na dunƙule ƙwallon duk ana shafa su da mai mai sirara, kuma ana ba da man shafawa akai-akai da ƙididdigewa don tabbatar da daidaito da kwanciyar hankali na dunƙule ƙwallon da layin jagora.
Tsarin lubrication mai-iska
Ita dai igiyar wutar lantarki tana dauke da na'urar sanya mai da iskar gas da ake shigowa da ita daga kasashen waje, wacce za ta iya shafa mai da kuma sanyaya sandar. Na'urar firikwensin na iya samar da ƙararrawa mara kyau, wanda zai iya tabbatar da yadda ya kamata ya tabbatar da cewa sandal ɗin na iya aiki a tsaye cikin babban sauri na dogon lokaci.
Tsarin ma'aunin aiki
TheinjiAn sanye shi da binciken binciken gani na Renihaw OMP40, wanda aka yi amfani da shi tare da mai karɓar OMI-2, wanda ke da ƙarfi mai ƙarfi ga tsangwama haske, faɗakarwar ƙarya da tasiri, kuma ma'aunin maimaitawa ta hanya ɗaya ya yi ƙasa da ko daidai da 1um (ma'aunin 480mm / min). gudun, ta yin amfani da allurar aunawa 50mm), zafin aiki mai dacewa shine 5 ° C zuwa 55 ° C.
Tsarin auna kayan aiki
Injin yana sanye da tsarin auna kayan aiki na Renishaw's TS27R, wanda ke ba da damar gano karyewar kayan aiki daban-daban da saurin auna tsayin kayan aiki da diamita.
Ayyukan daidaita daidaitattun axis biyar
Injin yana sanye da kayan aikin Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, wanda aka haɗa tare da tsarin ma'aunin aikin OMP40, yana ba da damar.injimasu amfani don bincika cikin sauri da daidai daidai yanayin gatura mai jujjuyawa da gano matsalolin da canje-canjen zafin jiki da zafi ke haifarwa,injikaro ko matsaloli na lalacewa da tsagewa, na iya daidaitawa da sauri da gano abubuwan duba aiki, ma'auni da saka idanu yadda hadadduninjis canza a kan lokaci.
Kariyar inji
Injin yana ɗaukar murfin kariya wanda ya dace da ƙa'idodin aminci don hana fantsama na sanyaya da kwakwalwan kwamfuta, yana tabbatar da amintaccen aiki da bayyanar mai daɗi. Hanyar X na injin an sanye shi da murfin kariya mai sulke, wanda zai iya kare hanyar dogo mai jagora da dunƙule ball yadda ya kamata.
Yanayin aiki na inji
(1) Wutar lantarki: 380V±10% 50HZ±1HZ mai canzawa mai hawa uku
(2) Yanayin yanayi: 5℃-40℃
(3) Mafi kyawun zafin jiki: 22℃±2℃
(4) Dangi zafi: 20-75%
(5) Matsin iska: 6±1 bar
(6) Ruwan tushen iska: 500 L/min
Babban Bayani
| Abu | Naúrar | Ƙayyadaddun bayanai | |
| Kayan aiki | Wdiamita orktable | mm | φ630 |
| Matsakaicin nauyi a kwance | kg | 500 | |
| Matsakaicin nauyi a tsaye | kg | 300 | |
| T-slot | mm | 8 x14 | |
| Gudanarwa iyaka | Nisa tsakanin sandar ƙarshen fuska da fuskar ƙarshen aiki(Max) | mm | 550 |
| Nisa tsakanin sandar ƙarshen fuska da fuskar ƙarshen aiki(Min) | mm | 150 | |
| X axis | mm | 600 | |
| Y axis | mm | 450 | |
| Z axis | mm | 400 | |
| B axis | ° | -35°~+110° | |
| C axis | ° | 360° | |
| Spindle | Ramin mazugi | CTB | HSKA63 |
| Matsakaicin saurin gudu | rpm | 2000 | |
| Matsakaicin gudu | Nm | 12000 | |
| karfin juyi S1/S6 | Nm | 72/88 | |
| Spindle motor ikon S1/S6 | kW | 15/18.5 | |
| Axis | X axis Mai saurin wucewa | m/min | 36 |
| Y axis Mai saurin wucewa | m/min | 36 | |
| Z axisGudun wucewa cikin sauri | m/min | 36 | |
| B axis Max.gudun | rpm | 80 | |
| C axisMax.gudun | rpm | 800 | |
|
| X/Y/Z axis motor ikon | KW | 2.2 |
|
| B/C axis Motor ikon | KW | 13.3/30 |
|
| B-axis Rated juyi | Nm | 2540 |
|
| C- axis Rated karfin juyi | Nm | 400 |
| Mujallar kayan aiki | Nau'in |
| Nau'in diski |
| Hanyar zaɓin kayan aiki |
| Zaɓin kayan aiki na Bidirectional mafi kusa | |
| Iyawa | T | 24 | |
| Max.tsawon kayan aiki | mm | 300 | |
| Max.kayan aiki nauyi | kg | 8 | |
| Max.yankan diski diamita(Cikakkun Kayan aiki) | mm | φ80 | |
| Matsakaicin diamita mai yanke diski (Kayan aiki mara amfani) | mm | φ150 | |
| Daidaito | Sharuɗɗan tilastawa |
| GB/T20957.4(ISO10791-4) |
| Daidaitaccen matsayi (X/Y/Z) | mm | 0.008 | |
| daidaiton matsayi (B/C) |
| 6"/6" | |
| Matsakaicin daidaitawa mai maimaita (X/Y/Z) | mm | 0.006 | |
|
| Daidaitaccen matsayi mai maimaitawa (B/C) |
| 4"/4" |
| Nauyi | kg | 6500 | |
| Iyawa | KVA | 45 | |
| Girman inji | mm | 4350×4000×3000 | |
Daidaitaccen daidaitawa
| 1. Babban abubuwan da aka gyara (ciki har da gado, ginshiƙi, farantin zamiya, wurin zama, akwatin sandal) |
| 2. X, Y, Z tsarin ciyarwar axis uku |
| 3. Nau'in shimfiɗar jaririn hannu guda ɗaya BC630-4400T-42540T-800/800-50/80-RCNS |
| 4. Wutar lantarki HSKT63 |
| 5. Lantarki kula da tsarin (ciki har da lantarki hukuma, ikon module, servo module, PLC, aiki panel, nuni, hannun hannu naúrar, lantarki hukuma kwandishan, da dai sauransu). |
| 6. Tsarin ruwa |
| 7. Tsarin pneumatic |
| 8. Tsarin lubrication na tsakiya |
| 9. Tsarin lubrication na mai-iska |
| 10. Mai sanyaya ruwa |
| 11. Chip conveyor, tankin ruwa, guntu mai tarawa |
| 12. Mai mulki |
| 13. Tsaron dogo |
| 14. inji gaba ɗaya murfin kariya |
| 15. Workpiece auna tsarin |
| 16. Kayan aikin saitin kayan aiki |
| 17. Biyar-axis daidai aikin calibration |
| Fayilolin inji takardar shaida Jerin kaya 1 saitin manual na inji (nau'in lantarki) mashin madadin data 1 set (U disk) 840D ƙararrawa diagnostic manual 1 saiti (na lantarki sigar) 840D Milling Operation Manual 1 (Sigar lantarki) 840D Shirye-shiryen Jagora na asali Part 1 (Sigar lantarki)) |
Babban Kanfigareshan
| Suna | Alamar | Magana |
| X/Y/Z axis motor da tuki | Siemens |
|
| Sarkar makamashi | igus |
|
| Ƙunƙarar dunƙulewa | NSK/NACHI |
|
| Jagoran Lissafi | THK |
|
| Mujallar kayan aiki | Okada |
|
| Lubrication na tsakiya | kwari |
|
| Ƙwallon ƙwallon ƙafa | THK |
|
| Abubuwan da ke huhu | SMC |
|
| Wutar lantarki mai kwandishan | tashi tare |
|
| mai sanyaya ruwa | tashi tare |
|
| mai mulki | Renishaw |
|
| Tsarin ma'aunin aiki | Renishaw |
|
| Tsarin auna kayan aiki | Renishaw |
|
Standard Na'urorin haɗi
| Sunan kayan haɗi | Ƙayyadaddun bayanai | Yawan |
| Iron katifa karfe |
| 4 saiti |
| zobba | M20 | 2 guda |
| zobba | M30 | 2 guda |
| masu dakatarwa | 5T×2.85m | 1 |
| masu dakatarwa | 5T×2.8m ku | 1 |
| masu dakatarwa | 5T×3.75m | 1 |
| masu dakatarwa | 5T×3.8m ku | 1 |
| Torx maƙarƙashiya mai buɗewa | 22 | 1 |
| Allen key | 10 | 1 |
| Allen key | 12 | 1 |
| T-kwaya | M12 | 4 |
| mariƙin leda |
| 1 |
| Dutsen axis X |
| 1 |
| Y-axis gyarawa |
| 1 |
Godiya da Hankalin ku!
