Cibiyar injin V5-1000A mai axis 5

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Cikakken Bayani game da Samfurin

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Cibiyar Injin Tsaye Mai Axis Biyar

Cibiyar injin V5-1000A mai axis biyar tana ɗaukar tsarin gantry mai ƙarfi kuma tana da madaidaicin sandar lantarki, tebur mai juyawa kai tsaye na CNC mai axis biyu da kuma mujallar kayan aikin servo na kwance. Tana iya yin injinan sassa masu rikitarwa masu sauri, daidaito, da inganci. Ana amfani da ita sosai a sabbin kera motocin makamashi, blisks na jiragen sama, turbine impellers na turbine, molds da sauran kayayyaki.

1. Tsarin injin gabaɗaya

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Cibiyar injin V5-1000A mai axis biyar ta ɗauki tsarin gantry mai ƙarfi, ginshiƙin an sanya shi a kan tushe, ginshiƙin yana motsawa a tsayi tare da ginshiƙin (alkiblar Y), farantin zamiya yana motsawa a gefe tare da katako (alkiblar X), kuma kan abin ɗaga kai yana motsawa a tsaye tare da farantin zamiya (alkiblar Z). Wurin aiki yana ɗaukar tsarin gadon kai tsaye wanda aka haɓaka da kansa, kuma ma'aunin aiki daban-daban sun kai matakin ci gaba na duniya.

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2. Tsarin ciyarwa
Gatari na X, Y, Z suna amfani da jagorori masu layi na nadawa masu inganci da kuma sukuran ƙwallon da ke aiki sosai, tare da ƙarancin gogayya mai ƙarfi da tsayayye, babban ji, ƙarancin girgiza a babban gudu, babu ƙwanƙwasa a ƙaramin gudu, daidaiton matsayi mai girma, da kuma kyakkyawan aikin servo drive.
Motocin X, Y, Z axis servo suna da alaƙa da sukurori masu inganci ta hanyar rage daidaito, tare da ciyarwa mai sassauƙa, matsayi mai kyau da kuma daidaitaccen watsawa mai girma.
Motar Z-axis servo tana da aikin birki. Idan aka samu matsalar wutar lantarki, tana iya riƙe birkin ta atomatik don riƙe sandar motar sosai don kada ta juya, wanda hakan ke taka rawa wajen kare lafiya.
3. Ƙarfin lantarki
Sandan mai motsi yana amfani da sandar BT50 mai motsi da kansa (HSKA100 sandar mai motsi zaɓi ne), kuma ƙarshen yana da haɗin feshi na zobe don sanyaya kayan aikin. Yana da fa'idodin babban gudu, daidaito mai girma, amsawa mai ƙarfi, da sauransu, kuma yana iya aiwatar da ƙa'idar saurin gudu mara tsayi, mai ginannen maƙallin daidaito mai girma, yana iya cimma tsayawa daidai da alkibla da kuma tapping mai ƙarfi.

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4. Juyawa
Teburin juyawar kai tsaye na injin jujjuyawar kai tsaye mai sassa biyu yana da na'urar sanyaya ruwa mai cikakken daidaito kuma ana sanyaya shi ta hanyar sanyaya ruwa a yanayin zafi mai ɗorewa. Yana da fa'idodin tauri mai yawa, daidaito mai girma, da kuma amsawa mai ƙarfi. Teburin aiki yana ɗaukar ramukan T-slots na radial 5-18mm, kuma nauyin da aka yarda shine 2000kg (an rarraba shi daidai gwargwado)

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5. Mujallar Kayan aiki
Mujallar kayan aiki ta yi amfani da mujallar BT50 mai siffar sarkar servo, wadda za ta iya ɗaukar kayan aiki 30.

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6. Tsarin mayar da martani na madauki da aka rufe gaba ɗaya
An sanye gatari masu layi na X, Y, Z da ma'aunin HEIDENHAIN LC195S mai ƙimar gaske; Teburan juyawa na A da C suna da ma'aunin kusurwa mai ƙimar gaske na HEIDENHAIN RCN2310 don cimma cikakkiyar amsawar gatari 5 na ciyarwa, don tabbatar da cewa injin yana da daidaito mai kyau da kuma riƙewa mai kyau.

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7. Tsarin sanyaya da iska
An sanye shi da babban famfon sanyaya ruwa da tankin ruwa don samar da isasshen sanyaya kayan aiki da kayan aiki. Fuskar ƙarshen kan kai tana da bututun sanyaya, waɗanda za a iya sarrafa su ta lambar M ko kwamitin sarrafawa.
An sanye shi da na'urar sanyaya ruwa don sanyaya zafin jiki akai-akai, don tabbatar da cewa sandar lantarki da kuma teburin juyawa kai tsaye suna cikin kyakkyawan yanayin aiki kuma suna iya aiki yadda ya kamata na dogon lokaci.
Tsarin iska yana amfani da abubuwan da ke cikin iska don tacewa, kuma yana fahimtar ayyukan tsaftacewa da hura ramin da ke cikin ramin, kare hatimin iska na mai ɗaukar sandar, da kuma hura da tsaftace mai sarrafa raga.
8. Tsarin man shafawa mai tsakiya
An shafa wa tubalan zamiya na layin jagora da goro na sukurori mai laushi, kuma ana samar da man shafawa akai-akai da adadi don tabbatar da daidaito da kwanciyar hankali na sukurori da layin jagora.
9. Tsarin shafawa mai da iskar gas
An sanya wa injin lantarkin na'urar shafa mai da iskar gas da aka shigo da ita daga ƙasashen waje, wadda za ta iya sa mai da kuma sanyaya sandar gaba ɗaya. Na'urar firikwensin za ta iya samar da ƙararrawa ta shafawa mara kyau, wadda za ta iya tabbatar da cewa injin zai iya aiki da kyau a babban gudu na dogon lokaci.
10. Tsarin auna kayan aiki
Injin yana da na'urar binciken rediyo ta Renishaw RMP60, wacce ake amfani da ita tare da mai karɓar RMI, mitar aiki ita ce 2400 MHz zuwa 2483.5 MHz, maimaitawar ma'auni ta hanya ɗaya ƙasa da ko daidai take da 1um (gudun aunawa 480mm/min, ta amfani da stylus na 50mm), kuma zafin aiki da ya dace shine 5°C zuwa 55°C.

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11. Tsarin auna kayan aiki
Injin yana da na'urar saita kayan aikin laser na Renishaw NC4, maimaituwan aunawa shine ±0.1um, kuma zafin aiki shine 5°C zuwa 50°C.

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12. Aikin daidaita daidaiton axis biyar
Injin yana da kayan aikin Renishaw's AxiSet Check-Up Rotary Axis Line Checker, wanda aka haɗa shi da tsarin aunawa na aiki RMP60, wanda ke ba masu amfani da injin damar duba yanayin gatari mai juyawa cikin sauri da daidai da kuma gano matsalolin da canjin zafin jiki da danshi ke haifarwa, karo na injin ko matsalolin lalacewa da tsagewa, kuma yana iya daidaitawa da gano ayyukan da sauri, aunawa da kuma sa ido kan yadda injina masu rikitarwa ke canzawa akan lokaci.

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13. kariyar injina

Injin yana amfani da murfin kariya gaba ɗaya wanda ya cika ƙa'idodin aminci don hana zubar da ruwan sanyi da guntu, tabbatar da aiki lafiya, da kuma samun kyakkyawan kamanni. Hanyar X-direction na injin tana da murfin kariya mai sulke, wanda zai iya kare layin jagora da sukurori na ƙwallo yadda ya kamata.

14. yanayin aiki na injin

(1) Wutar Lantarki: 380V ± 10% 50HZ ± 1HZ wutar lantarki mai matakai uku

(2) Yanayin zafi: 5℃-40℃

(3) Mafi kyawun zafin jiki: 20℃±2℃

(4) Danshin da ya dace: 20-75%

(5) Matsi daga tushen iska: sandar 6±1

(6) Gudun iska: L 500/min

15. Gabatar da tsarin CNC a cikin aiki

Tsarin tsarin Siemens 840Dsl.730 CNC

Abu

 

Suna

 

Bayani

 

Ayyukan tsarin Mafi ƙarancin bugun bugun Axis mai layi 0.001 mm, axis mai juyawa 0.001°
Yawan ciyarwa a minti daya/juyin juya hali  
Ciyarwa da kuma tafiya cikin sauri  
Yawan ciyarwa 0~120%  
Iyakar saurin sandar  
Dogara mai saurin canzawa  
Kula da dogaran sanda  
Juyawar sandar 50~120%  
Nunin saurin dogara sanda  
FIRAM Fahimtar canjin tsarin daidaitawa da kuma injin bevel
Sauya tsarin aunawa kai tsaye/kai tsaye  
Aikin Duba gaba ko aikin Duba gaba  
diyya ga kuskuren sikirin guduma na gubar  
Diyya Kuskuren Tsarin Aunawa  
Diyya Kuskuren Quadrant  
Diyya ta baya  
Gudanar da kayan aiki  
Saita Hardware Adadin gatari mai sarrafawa X, Y, Z, A, C gatari biyar masu daidaitawa da babban ginshiƙi ɗaya
Ikon sarrafa adadin gatari a lokaci guda Haɗin X, Y, Z, A, C mai sassa biyar
sunan axis X, Y, Z, A, C, SP
na'urar saka idanu Allon LCD mai launi 15", rubutu a cikin Sinanci/Turanci
Kwamitin aiki Cikakken aikin OP015 madannin CNC
hanyar sadarwa ta mutum-inji Tsarin daidaitaccen TCU
Kwamitin sarrafa injin SINUMERIK MCP 483C PN panel, maɓallan injina 50 tare da LED, tare da PROFINET, hanyar sadarwa ta masana'antu Ethernet
Na'urar aiki ta hannu  
Tsarin madannai na yau da kullun  
Haɗin hanyar sadarwa ta Ethernet Haɗa kan NCU (aikin sadarwar bita na buɗewa)
Tashar USB 3 x 0.5A kebul na USB da aka haɗa akan TCU
Shirin PLC PLC317-3PN/DP
Aikin Interpolation Dakatar da ciyarwa  
yanke zare  
Yankewa lokaci guda  
Haɗin layi mai daidaitawa uku  
Haɗin kai mai zagaye mai daidaitawa biyu ba tare da wani sharaɗi ba  
Haɗin Helical  
Taɓawa / Taɓawa Mai Tauri  
shirye-shirye Yin zagaye/zagaye fiye da kima  
editan shirye-shirye Bi ka'idar DIN66025, tare da fasalulluka na shirye-shiryen harshe masu girma
Shirye-shirye na cikakke ko na ci gaba  
Maɓallin mai amfani, wanda za'a iya saitawa  
Tsalle-tsalen shirin da rassansa  
babban shirin  
Fassara da juyawa tsarin daidaitawa  
Shirye-shirye da injina a lokaci guda  
Umarnin shirin don komawa zuwa wurin tunani  
Shirye-shiryen Contour da Shirye-shiryen Zagaye na Canned  
Mirroring da sikelin  
zaɓin jirgin sama  
Tsarin daidaitawa na workpiece  
Hakowa da niƙa gwangwani  
Sifili ya rage  
binciken toshewa  
Binciken lambar shirin  
Gyara bango  
kariyar shirye-shirye  
Zaɓi shiri ta hanyar kundin adireshi  
Ayyukan lissafi da trigonometric  
Kwatantawa da ayyukan ma'ana  
Kunshin software na injina mai axis biyar Canjin axis biyar; diyya ta kayan aiki mai axis biyar; aikin juyawa a kusa da cibiyar kayan aiki (RTCP)
Aikin kariyar tsaro Iyakokin yanki na injin da za a iya tsarawa  
Aikin gwajin shirin  
tasha ta gaggawa  
Kula da iyaka ta software  
Sa ido kan kwane-kwane  
Gano karo a kan kusurwa  
Sa ido a tsaye  
Kula da wuri  
sa ido kan gudu  
Takaddun da aka ƙayyade na sarrafa yanki  
iyaka ta karfin juyi  
Ayyukan Tsaro Kula da da'irori na auna agogo, zafi fiye da kima, baturi, ƙarfin lantarki, ƙwaƙwalwa, maɓallan iyaka, sa ido kan fanka  
Hanyar aiki AUTOMATIKA  
Daidaita JOG (da hannu)  
Aikin ƙafafun hannu  
Shigar da bayanai da hannu na MDA  
Binciken NC da PLC tare da nunin rubutu, mai adana allo  
aiki da nunawa Nunin aikin bincike kai Ya haɗa da yanayin REF, yanayin haɓakawa (x1, x10, x100)
Nunin wurin da ake ciki a yanzu  
Nunin zane  
nunin shirye-shirye  
nunin kuskuren shirin  
Nunin kuskuren aiki  
Ainihin nunin saurin yankewa  
Nunin menu na Sinanci da Ingilishi  
Nunin bayanin ƙararrawa  
Sassan umarni da yawa na lambar M  
Goyi bayan canja wurin bayanai na bas na PROFINET  
sadarwa ta bayanai Tashar USB Ana adana bayanai na NC, bayanai na PLC da shirye-shirye zuwa faifai na U don bayanai na shigarwa da fitarwa
Canja wurin bayanai na Ethernet Ta hanyar hanyar sadarwa ta Ethernet

 Babban siga

Abu Bayani dalla-dalla Naúrar
benci mai aiki

 

 

girman teburin aiki φ1000×800 mm
matsakaicin kaya da aka yarda da shi 2000 kg
Girman T-slot 5×18 个 ×mm
sarrafawa

ikon yin aiki

 

 

 

 

 

X axis 1150 mm
Axis Y 1300 mm
Z axis 900 mm
A-axis -150~+130 °
Axis na C 360 °
Nisa daga ƙarshen madauri zuwa teburin aiki Mafi girma 1080 mm
Minti 180 mm
 

Dogayen sanda

 

 

 

Ramin mazugi BT50  
Gudun da aka ƙima 1500 r/min
matsakaicin gudu 10000
Ƙarfin fitarwa S1/S6 191/236 Nm
Ƙarfin injin spindle S1/S6 30/37 kW
 

Axis

 

 

 

 

 

 

 

 

 

motsa da sauri X axis 25 m/min
Axis Y 25
Z axis 25
Matsakaicin gudu na turntable A-axis 15 rpm
Axis na C 30 rpm
Ƙarfin injin X/Y/Z axis 3.1/4.4/2 kW
Axis na A/C Ƙarfin injin 6.3 *2/ 9.4 kW
A-axis Matsakaicin ƙarfin juyi 4000 × 2 Nm
Axis na C Matsakaicin ƙarfin juyi 3000 Nm
matsakaicin adadin ciyarwa X/Y/Z 25 m/min
Na'urar sanyaya daki (A/C) 15/30 rpm
 

Mujallar Kayan Aiki

 

 

 

 

 

Fom ɗin mujallar kayan aiki kwance  
hanyar zaɓin kayan aiki Zaɓin kayan aiki mafi kusa ta hanyoyi biyu  
Ikon mujallun kayan aiki 30 T
Tsawon kayan aiki mafi girma 400 mm
Matsakaicin nauyin kayan aiki 20 kg
Matsakaicin diamita na shugaban abin yanka cike da wuƙaƙe φ125 mm
Kayan aiki mara komai kusa da shi φ180 mm
 

matsayi

daidaito

Matsayin zartarwa GB/T20957.4(ISO10791-4)  
X-axis/Y-axis/Z-axis 0.008/0.008/0.008 mm
Axis B / Axis C 8″/8″  
maimaita

matsayi

daidaito

X-axis/Y-axis/Z-axis 0.006/0.006/0.006 mm
Axis B / Axis C 6″/6″  
Nauyin injin 33000 kg
jimlar ƙarfin lantarki 80 KVA
Girman zane na injin 7420×4770×4800 mm

Jerin Saita

Daidaitacce

 

1. Manyan abubuwan da aka gyara (gami da tushe, ginshiƙi, katako, farantin zamiya, akwatin juyawa)

2. Tsarin ciyarwa mai kusurwa uku na X, Y, Z
3. Nau'in tebur mai juyawa AC1000
4. Ƙarfin lantarki
5. Tsarin sarrafa wutar lantarki (gami da kabad ɗin lantarki, tsarin wutar lantarki, tsarin servo, PLC, allon aiki, nuni, na'urar riƙe da hannu, na'urar sanyaya iska ta kabad ɗin lantarki, da sauransu)
6. Tsarin na'ura mai aiki da karfin ruwa
7. Tsarin iska
8. Tsarin man shafawa mai tsakiya
9. Mai sanyaya ruwa
10. Na'urar jigilar guntu, tankin ruwa, mai tattara guntu
11. Rula mai kauri
12. Murfin kariyar layin dogo
13. murfin kariya na gaba ɗaya na injin
14. Tsarin auna kayan aiki
15. Kayan aikin saita kayan aiki
16. Aikin daidaita daidaiton axis biyar

 

1. 1 takardar shaidar daidaito

2. Jerin kayan tattarawa kwafi 1

3. Saiti 1 na littafin jagora na injin (sigar lantarki)

4. bayanan madadin na'ura saiti 1 (U disk)

Littafin ganewar ƙararrawa na 5.840D Saiti 1 (sigar lantarki)/jagorar ganewar asali na 828D kwafi 1 (sigar lantarki)

Littafin aikin niƙa na 6.840D Kwafi 1 (sigar lantarki)/littafin aiki na 828D Kwafi 1 (sigar lantarki)

Littafin Jagorar Shirye-shirye na 840D Kashi na 1 (Sigar lantarki) / Littafin Jagorar Shirye-shirye na 828D 1 (Sigar lantarki)

Abu

Alamu

Motar da kuma tuƙin axis na X/Y/Z

Siemens, Jamus

sarkar makamashi

Jamus igus

ƙulli mai ɗauri

Japan NSK/NACHI

Jagororin Layi

Schneeberg, Jamus

Mujallar Kayan Aiki

Okada

mai rage zafi

STOBER, Jamus

Man shafawa mai tsakiya

Japan

Sukurin ƙwallo

SHUTON, Spain

Abubuwan da ke cikin iska

Kamfanin Japan SMC

Kabitin lantarki na'urar sanyaya iska

China

mai sanyaya ruwa

China

mai mulki mai kauri

HEIDENHAIN, Jamus

Tsarin auna kayan aiki

Renishaw, Birtaniya

Tsarin auna kayan aiki

Renishaw, Birtaniya

Patters da injin

Bayani dalla-dalla

Adadi

Katifar injin ƙarfe

 

Saiti 8

Kusoshin anga

 

Saiti 8

zobba

M30

Guda 2

zobba

M36

Guda 2

masu dakatarwa

 

Saiti 1

Maɓallin Allen

10

1

Maɓallin Allen

12

1

Maɓallin Allen

14

1

Maɓallin Allen

19

1

Dutsen Z-axis

 

1

X-axis hawa

 

1

Gyaran axis na Y

 

1

Na gode da kulawarku!


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