Cibiyar injin V5-1000A mai axis 5
Cibiyar Injin Tsaye Mai Axis Biyar
Cibiyar injin V5-1000A mai axis biyar tana ɗaukar tsarin gantry mai ƙarfi kuma tana da madaidaicin sandar lantarki, tebur mai juyawa kai tsaye na CNC mai axis biyu da kuma mujallar kayan aikin servo na kwance. Tana iya yin injinan sassa masu rikitarwa masu sauri, daidaito, da inganci. Ana amfani da ita sosai a sabbin kera motocin makamashi, blisks na jiragen sama, turbine impellers na turbine, molds da sauran kayayyaki.
1. Tsarin injin gabaɗaya
Cibiyar injin V5-1000A mai axis biyar ta ɗauki tsarin gantry mai ƙarfi, ginshiƙin an sanya shi a kan tushe, ginshiƙin yana motsawa a tsayi tare da ginshiƙin (alkiblar Y), farantin zamiya yana motsawa a gefe tare da katako (alkiblar X), kuma kan abin ɗaga kai yana motsawa a tsaye tare da farantin zamiya (alkiblar Z). Wurin aiki yana ɗaukar tsarin gadon kai tsaye wanda aka haɓaka da kansa, kuma ma'aunin aiki daban-daban sun kai matakin ci gaba na duniya.
2. Tsarin ciyarwa
Gatari na X, Y, Z suna amfani da jagorori masu layi na nadawa masu inganci da kuma sukuran ƙwallon da ke aiki sosai, tare da ƙarancin gogayya mai ƙarfi da tsayayye, babban ji, ƙarancin girgiza a babban gudu, babu ƙwanƙwasa a ƙaramin gudu, daidaiton matsayi mai girma, da kuma kyakkyawan aikin servo drive.
Motocin X, Y, Z axis servo suna da alaƙa da sukurori masu inganci ta hanyar rage daidaito, tare da ciyarwa mai sassauƙa, matsayi mai kyau da kuma daidaitaccen watsawa mai girma.
Motar Z-axis servo tana da aikin birki. Idan aka samu matsalar wutar lantarki, tana iya riƙe birkin ta atomatik don riƙe sandar motar sosai don kada ta juya, wanda hakan ke taka rawa wajen kare lafiya.
3. Ƙarfin lantarki
Sandan mai motsi yana amfani da sandar BT50 mai motsi da kansa (HSKA100 sandar mai motsi zaɓi ne), kuma ƙarshen yana da haɗin feshi na zobe don sanyaya kayan aikin. Yana da fa'idodin babban gudu, daidaito mai girma, amsawa mai ƙarfi, da sauransu, kuma yana iya aiwatar da ƙa'idar saurin gudu mara tsayi, mai ginannen maƙallin daidaito mai girma, yana iya cimma tsayawa daidai da alkibla da kuma tapping mai ƙarfi.
4. Juyawa
Teburin juyawar kai tsaye na injin jujjuyawar kai tsaye mai sassa biyu yana da na'urar sanyaya ruwa mai cikakken daidaito kuma ana sanyaya shi ta hanyar sanyaya ruwa a yanayin zafi mai ɗorewa. Yana da fa'idodin tauri mai yawa, daidaito mai girma, da kuma amsawa mai ƙarfi. Teburin aiki yana ɗaukar ramukan T-slots na radial 5-18mm, kuma nauyin da aka yarda shine 2000kg (an rarraba shi daidai gwargwado)
5. Mujallar Kayan aiki
Mujallar kayan aiki ta yi amfani da mujallar BT50 mai siffar sarkar servo, wadda za ta iya ɗaukar kayan aiki 30.
6. Tsarin mayar da martani na madauki da aka rufe gaba ɗaya
An sanye gatari masu layi na X, Y, Z da ma'aunin HEIDENHAIN LC195S mai ƙimar gaske; Teburan juyawa na A da C suna da ma'aunin kusurwa mai ƙimar gaske na HEIDENHAIN RCN2310 don cimma cikakkiyar amsawar gatari 5 na ciyarwa, don tabbatar da cewa injin yana da daidaito mai kyau da kuma riƙewa mai kyau.
7. Tsarin sanyaya da iska
An sanye shi da babban famfon sanyaya ruwa da tankin ruwa don samar da isasshen sanyaya kayan aiki da kayan aiki. Fuskar ƙarshen kan kai tana da bututun sanyaya, waɗanda za a iya sarrafa su ta lambar M ko kwamitin sarrafawa.
An sanye shi da na'urar sanyaya ruwa don sanyaya zafin jiki akai-akai, don tabbatar da cewa sandar lantarki da kuma teburin juyawa kai tsaye suna cikin kyakkyawan yanayin aiki kuma suna iya aiki yadda ya kamata na dogon lokaci.
Tsarin iska yana amfani da abubuwan da ke cikin iska don tacewa, kuma yana fahimtar ayyukan tsaftacewa da hura ramin da ke cikin ramin, kare hatimin iska na mai ɗaukar sandar, da kuma hura da tsaftace mai sarrafa raga.
8. Tsarin man shafawa mai tsakiya
An shafa wa tubalan zamiya na layin jagora da goro na sukurori mai laushi, kuma ana samar da man shafawa akai-akai da adadi don tabbatar da daidaito da kwanciyar hankali na sukurori da layin jagora.
9. Tsarin shafawa mai da iskar gas
An sanya wa injin lantarkin na'urar shafa mai da iskar gas da aka shigo da ita daga ƙasashen waje, wadda za ta iya sa mai da kuma sanyaya sandar gaba ɗaya. Na'urar firikwensin za ta iya samar da ƙararrawa ta shafawa mara kyau, wadda za ta iya tabbatar da cewa injin zai iya aiki da kyau a babban gudu na dogon lokaci.
10. Tsarin auna kayan aiki
Injin yana da na'urar binciken rediyo ta Renishaw RMP60, wacce ake amfani da ita tare da mai karɓar RMI, mitar aiki ita ce 2400 MHz zuwa 2483.5 MHz, maimaitawar ma'auni ta hanya ɗaya ƙasa da ko daidai take da 1um (gudun aunawa 480mm/min, ta amfani da stylus na 50mm), kuma zafin aiki da ya dace shine 5°C zuwa 55°C.
11. Tsarin auna kayan aiki
Injin yana da na'urar saita kayan aikin laser na Renishaw NC4, maimaituwan aunawa shine ±0.1um, kuma zafin aiki shine 5°C zuwa 50°C.
12. Aikin daidaita daidaiton axis biyar
Injin yana da kayan aikin Renishaw's AxiSet Check-Up Rotary Axis Line Checker, wanda aka haɗa shi da tsarin aunawa na aiki RMP60, wanda ke ba masu amfani da injin damar duba yanayin gatari mai juyawa cikin sauri da daidai da kuma gano matsalolin da canjin zafin jiki da danshi ke haifarwa, karo na injin ko matsalolin lalacewa da tsagewa, kuma yana iya daidaitawa da gano ayyukan da sauri, aunawa da kuma sa ido kan yadda injina masu rikitarwa ke canzawa akan lokaci.
13. kariyar injina
Injin yana amfani da murfin kariya gaba ɗaya wanda ya cika ƙa'idodin aminci don hana zubar da ruwan sanyi da guntu, tabbatar da aiki lafiya, da kuma samun kyakkyawan kamanni. Hanyar X-direction na injin tana da murfin kariya mai sulke, wanda zai iya kare layin jagora da sukurori na ƙwallo yadda ya kamata.
14. yanayin aiki na injin
(1) Wutar Lantarki: 380V ± 10% 50HZ ± 1HZ wutar lantarki mai matakai uku
(2) Yanayin zafi: 5℃-40℃
(3) Mafi kyawun zafin jiki: 20℃±2℃
(4) Danshin da ya dace: 20-75%
(5) Matsi daga tushen iska: sandar 6±1
(6) Gudun iska: L 500/min
15. Gabatar da tsarin CNC a cikin aiki
Tsarin tsarin Siemens 840Dsl.730 CNC
| Abu
| Suna
| Bayani
|
| Ayyukan tsarin | Mafi ƙarancin bugun bugun | Axis mai layi 0.001 mm, axis mai juyawa 0.001° |
| Yawan ciyarwa a minti daya/juyin juya hali | ||
| Ciyarwa da kuma tafiya cikin sauri | ||
| Yawan ciyarwa 0~120% | ||
| Iyakar saurin sandar | ||
| Dogara mai saurin canzawa | ||
| Kula da dogaran sanda | ||
| Juyawar sandar 50~120% | ||
| Nunin saurin dogara sanda | ||
| FIRAM | Fahimtar canjin tsarin daidaitawa da kuma injin bevel | |
| Sauya tsarin aunawa kai tsaye/kai tsaye | ||
| Aikin Duba gaba ko aikin Duba gaba | ||
| diyya ga kuskuren sikirin guduma na gubar | ||
| Diyya Kuskuren Tsarin Aunawa | ||
| Diyya Kuskuren Quadrant | ||
| Diyya ta baya | ||
| Gudanar da kayan aiki | ||
| Saita Hardware | Adadin gatari mai sarrafawa | X, Y, Z, A, C gatari biyar masu daidaitawa da babban ginshiƙi ɗaya |
| Ikon sarrafa adadin gatari a lokaci guda | Haɗin X, Y, Z, A, C mai sassa biyar | |
| sunan axis | X, Y, Z, A, C, SP | |
| na'urar saka idanu | Allon LCD mai launi 15", rubutu a cikin Sinanci/Turanci | |
| Kwamitin aiki | Cikakken aikin OP015 madannin CNC | |
| hanyar sadarwa ta mutum-inji | Tsarin daidaitaccen TCU | |
| Kwamitin sarrafa injin | SINUMERIK MCP 483C PN panel, maɓallan injina 50 tare da LED, tare da PROFINET, hanyar sadarwa ta masana'antu Ethernet | |
| Na'urar aiki ta hannu | ||
| Tsarin madannai na yau da kullun | ||
| Haɗin hanyar sadarwa ta Ethernet | Haɗa kan NCU (aikin sadarwar bita na buɗewa) | |
| Tashar USB | 3 x 0.5A kebul na USB da aka haɗa akan TCU | |
| Shirin PLC | PLC317-3PN/DP | |
| Aikin Interpolation | Dakatar da ciyarwa | |
| yanke zare | ||
| Yankewa lokaci guda | ||
| Haɗin layi mai daidaitawa uku | ||
| Haɗin kai mai zagaye mai daidaitawa biyu ba tare da wani sharaɗi ba | ||
| Haɗin Helical | ||
| Taɓawa / Taɓawa Mai Tauri | ||
| shirye-shirye | Yin zagaye/zagaye fiye da kima | |
| editan shirye-shirye | Bi ka'idar DIN66025, tare da fasalulluka na shirye-shiryen harshe masu girma | |
| Shirye-shirye na cikakke ko na ci gaba | ||
| Maɓallin mai amfani, wanda za'a iya saitawa | ||
| Tsalle-tsalen shirin da rassansa | ||
| babban shirin | ||
| Fassara da juyawa tsarin daidaitawa | ||
| Shirye-shirye da injina a lokaci guda | ||
| Umarnin shirin don komawa zuwa wurin tunani | ||
| Shirye-shiryen Contour da Shirye-shiryen Zagaye na Canned | ||
| Mirroring da sikelin | ||
| zaɓin jirgin sama | ||
| Tsarin daidaitawa na workpiece | ||
| Hakowa da niƙa gwangwani | ||
| Sifili ya rage | ||
| binciken toshewa | ||
| Binciken lambar shirin | ||
| Gyara bango | ||
| kariyar shirye-shirye | ||
| Zaɓi shiri ta hanyar kundin adireshi | ||
| Ayyukan lissafi da trigonometric | ||
| Kwatantawa da ayyukan ma'ana | ||
| Kunshin software na injina mai axis biyar | Canjin axis biyar; diyya ta kayan aiki mai axis biyar; aikin juyawa a kusa da cibiyar kayan aiki (RTCP) | |
| Aikin kariyar tsaro | Iyakokin yanki na injin da za a iya tsarawa | |
| Aikin gwajin shirin | ||
| tasha ta gaggawa | ||
| Kula da iyaka ta software | ||
| Sa ido kan kwane-kwane | ||
| Gano karo a kan kusurwa | ||
| Sa ido a tsaye | ||
| Kula da wuri | ||
| sa ido kan gudu | ||
| Takaddun da aka ƙayyade na sarrafa yanki | ||
| iyaka ta karfin juyi | ||
| Ayyukan Tsaro Kula da da'irori na auna agogo, zafi fiye da kima, baturi, ƙarfin lantarki, ƙwaƙwalwa, maɓallan iyaka, sa ido kan fanka | ||
| Hanyar aiki | AUTOMATIKA | |
| Daidaita JOG (da hannu) | ||
| Aikin ƙafafun hannu | ||
| Shigar da bayanai da hannu na MDA | ||
| Binciken NC da PLC tare da nunin rubutu, mai adana allo | ||
| aiki da nunawa | Nunin aikin bincike kai | Ya haɗa da yanayin REF, yanayin haɓakawa (x1, x10, x100) |
| Nunin wurin da ake ciki a yanzu | ||
| Nunin zane | ||
| nunin shirye-shirye | ||
| nunin kuskuren shirin | ||
| Nunin kuskuren aiki | ||
| Ainihin nunin saurin yankewa | ||
| Nunin menu na Sinanci da Ingilishi | ||
| Nunin bayanin ƙararrawa | ||
| Sassan umarni da yawa na lambar M | ||
| Goyi bayan canja wurin bayanai na bas na PROFINET | ||
| sadarwa ta bayanai | Tashar USB | Ana adana bayanai na NC, bayanai na PLC da shirye-shirye zuwa faifai na U don bayanai na shigarwa da fitarwa |
| Canja wurin bayanai na Ethernet | Ta hanyar hanyar sadarwa ta Ethernet |
Babban siga
| Abu | Bayani dalla-dalla | Naúrar | |||
| benci mai aiki
| girman teburin aiki | φ1000×800 | mm | ||
| matsakaicin kaya da aka yarda da shi | 2000 | kg | |||
| Girman T-slot | 5×18 | 个 ×mm | |||
| sarrafawa ikon yin aiki
| X axis | 1150 | mm | ||
| Axis Y | 1300 | mm | |||
| Z axis | 900 | mm | |||
| A-axis | -150~+130 | ° | |||
| Axis na C | 360 | ° | |||
| Nisa daga ƙarshen madauri zuwa teburin aiki | Mafi girma | 1080 | mm | ||
| Minti | 180 | mm | |||
| Dogayen sanda
| Ramin mazugi | BT50 | |||
| Gudun da aka ƙima | 1500 | r/min | |||
| matsakaicin gudu | 10000 | ||||
| Ƙarfin fitarwa S1/S6 | 191/236 | Nm | |||
| Ƙarfin injin spindle S1/S6 | 30/37 | kW | |||
| Axis
| motsa da sauri | X axis | 25 | m/min | |
| Axis Y | 25 | ||||
| Z axis | 25 | ||||
| Matsakaicin gudu na turntable | A-axis | 15 | rpm | ||
| Axis na C | 30 | rpm | |||
| Ƙarfin injin X/Y/Z axis | 3.1/4.4/2 | kW | |||
| Axis na A/C Ƙarfin injin | 6.3 *2/ 9.4 | kW | |||
| A-axis | Matsakaicin ƙarfin juyi | 4000 × 2 | Nm | ||
| Axis na C | Matsakaicin ƙarfin juyi | 3000 | Nm | ||
| matsakaicin adadin ciyarwa | X/Y/Z | 25 | m/min | ||
| Na'urar sanyaya daki (A/C) | 15/30 | rpm | |||
| Mujallar Kayan Aiki
| Fom ɗin mujallar kayan aiki | kwance | |||
| hanyar zaɓin kayan aiki | Zaɓin kayan aiki mafi kusa ta hanyoyi biyu | ||||
| Ikon mujallun kayan aiki | 30 | T | |||
| Tsawon kayan aiki mafi girma | 400 | mm | |||
| Matsakaicin nauyin kayan aiki | 20 | kg | |||
| Matsakaicin diamita na shugaban abin yanka | cike da wuƙaƙe | φ125 | mm | ||
| Kayan aiki mara komai kusa da shi | φ180 | mm | |||
| matsayi daidaito | Matsayin zartarwa | GB/T20957.4(ISO10791-4) | |||
| X-axis/Y-axis/Z-axis | 0.008/0.008/0.008 | mm | |||
| Axis B / Axis C | 8″/8″ | ||||
| maimaita matsayi daidaito | X-axis/Y-axis/Z-axis | 0.006/0.006/0.006 | mm | ||
| Axis B / Axis C | 6″/6″ | ||||
| Nauyin injin | 33000 | kg | |||
| jimlar ƙarfin lantarki | 80 | KVA | |||
| Girman zane na injin | 7420×4770×4800 | mm | |||
Jerin Saita
Daidaitacce
|
| 1. Manyan abubuwan da aka gyara (gami da tushe, ginshiƙi, katako, farantin zamiya, akwatin juyawa) |
| 2. Tsarin ciyarwa mai kusurwa uku na X, Y, Z | |
| 3. Nau'in tebur mai juyawa AC1000 | |
| 4. Ƙarfin lantarki | |
| 5. Tsarin sarrafa wutar lantarki (gami da kabad ɗin lantarki, tsarin wutar lantarki, tsarin servo, PLC, allon aiki, nuni, na'urar riƙe da hannu, na'urar sanyaya iska ta kabad ɗin lantarki, da sauransu) | |
| 6. Tsarin na'ura mai aiki da karfin ruwa | |
| 7. Tsarin iska | |
| 8. Tsarin man shafawa mai tsakiya | |
| 9. Mai sanyaya ruwa | |
| 10. Na'urar jigilar guntu, tankin ruwa, mai tattara guntu | |
| 11. Rula mai kauri | |
| 12. Murfin kariyar layin dogo | |
| 13. murfin kariya na gaba ɗaya na injin | |
| 14. Tsarin auna kayan aiki | |
| 15. Kayan aikin saita kayan aiki | |
| 16. Aikin daidaita daidaiton axis biyar | |
|
| 1. 1 takardar shaidar daidaito 2. Jerin kayan tattarawa kwafi 1 3. Saiti 1 na littafin jagora na injin (sigar lantarki) 4. bayanan madadin na'ura saiti 1 (U disk) Littafin ganewar ƙararrawa na 5.840D Saiti 1 (sigar lantarki)/jagorar ganewar asali na 828D kwafi 1 (sigar lantarki) Littafin aikin niƙa na 6.840D Kwafi 1 (sigar lantarki)/littafin aiki na 828D Kwafi 1 (sigar lantarki) Littafin Jagorar Shirye-shirye na 840D Kashi na 1 (Sigar lantarki) / Littafin Jagorar Shirye-shirye na 828D 1 (Sigar lantarki) |
| Abu | Alamu |
| Motar da kuma tuƙin axis na X/Y/Z | Siemens, Jamus |
| sarkar makamashi | Jamus igus |
| ƙulli mai ɗauri | Japan NSK/NACHI |
| Jagororin Layi | Schneeberg, Jamus |
| Mujallar Kayan Aiki | Okada |
| mai rage zafi | STOBER, Jamus |
| Man shafawa mai tsakiya | Japan |
| Sukurin ƙwallo | SHUTON, Spain |
| Abubuwan da ke cikin iska | Kamfanin Japan SMC |
| Kabitin lantarki na'urar sanyaya iska | China |
| mai sanyaya ruwa | China |
| mai mulki mai kauri | HEIDENHAIN, Jamus |
| Tsarin auna kayan aiki | Renishaw, Birtaniya |
| Tsarin auna kayan aiki | Renishaw, Birtaniya |
| Patters da injin | Bayani dalla-dalla | Adadi |
| Katifar injin ƙarfe |
| Saiti 8 |
| Kusoshin anga |
| Saiti 8 |
| zobba | M30 | Guda 2 |
| zobba | M36 | Guda 2 |
| masu dakatarwa |
| Saiti 1 |
| Maɓallin Allen | 10 | 1 |
| Maɓallin Allen | 12 | 1 |
| Maɓallin Allen | 14 | 1 |
| Maɓallin Allen | 19 | 1 |
| Dutsen Z-axis |
| 1 |
| X-axis hawa |
| 1 |
| Gyaran axis na Y |
| 1 |
Na gode da kulawarku!




















