Aikace-aikacen Inji

CNC hakowa da niƙa inji suna yafi amfani da ingantaccen hakowa na workpieces tare da kauri a cikin tasiri kewayon kamar faranti, flanges, fayafai da zobba.Za a iya hako ramuka da makafi akan abubuwa daban-daban.Ana sarrafa na'ura ta hanyar dijital tare da aiki mai sauƙi.Yana iya cimma aiki da kai, babban madaidaici, nau'ikan iri-iri, samar da taro.

Domin biyan bukatun sarrafawa na masu amfani daban-daban, kamfaninmu ya ƙera na'urori iri-iri.Baya ga samfuran al'ada, ana iya daidaita shi gwargwadon ainihin bukatun abokan ciniki.

Tsarin Injin

Wannan kayan aikin an haɗa shi da tebur na gado, gantry mai motsi, sirdi mai motsi, hakowa da injin niƙa, na'urar lubrication ta atomatik da na'urar kariya, na'urar sanyaya kewayawa, tsarin kula da CNC, tsarin lantarki da sauransu.Taimakawa da jagorar jagorar layin mirgina da madaidaicin jagorar dunƙulewa, injin yana da daidaiton matsayi mai girma da daidaiton matsayi mai maimaita.

1)Tebur Aiki:

Teburin aiki yana ɗaukar tsarin simintin gyare-gyare, kuma jirgin yana da T-slot tare da kyakkyawan tsari na gamawa don ƙulla kayan aiki.Sama da gadon, an shirya ramukan T-lot.Tsarin tuƙi yana amfani da motar AC servo da madaidaicin ƙwallon ƙwallon don tuƙi a ɓangarorin biyu don sa gantry ya motsa a cikin hanyar Y-axis.Ana rarraba kusoshi masu daidaitawa a kasan gadon, wanda zai iya daidaita matakin teburin gado cikin sauƙi.

2)Mocin gindigantry:

An jefa gantry ta wayar hannu tare da baƙin ƙarfe 250 mai launin toka, kuma an shigar da nau'i-nau'i na jagorar linzamin kwamfuta mai ƙarfi mai ƙarfi a gefen gaba na gantry.Saitin madaidaicin ƙwal ɗin dunƙule biyu da motar servo suna sa ikon kan zamewar ya motsa a cikin alkiblar X-axis.An shigar da shugaban wutar lantarki a kan faifan shugaban wutar lantarki.Motsi na gantry ana gane shi ta hanyar servo motor yana tuƙi wayar ball akan ƙwallon ƙwallon ta hanyar haɗin kai daidai.

3)Mocin gindisirdi mai zamiya:

Sirdi mai zamiya ta wayar hannu daidaitaccen simintin ƙarfe ne na ƙarfe.Hotunan nunin faifan dogo na NC mai ƙarfi mai ƙarfi biyu da saitin madaidaicin ƙwal ɗin dunƙule nau'i-nau'i da babban madaidaicin mai rage duniyar duniya ana haɗa su da injin servo don fitar da shugaban wutar lantarki.Motsawa cikin alkiblar axis Z na iya gane gaba da sauri, aiki gaba, ja da baya da sauri, da dakatar da shugaban wutar lantarki.Tare da karya guntu ta atomatik, cire guntu, dakatar da ayyuka.

4)Shugaban wutar lantarki(Spindle):

Shugaban wutar hakowa yana amfani da keɓaɓɓen injin servo spindle, wanda ke tafiyar da madaidaicin igiya ta hanyar rage bel ɗin haɗin haƙori don ƙara ƙarfi.Tushen yana amfani da na'urar tuntuɓar kusurwar japan ta gaba uku, biyu, da biyar don samun canjin saurin tafiya.Sauƙaƙa da sauri da sauƙi, ciyarwar tana motsa motar servo da dunƙule ball.Ana iya haɗa gatari na X da Y, kuma ana amfani da sarrafa madauki na kusa don cimma ayyukan tsaka-tsakin layi da madauwari.

Spindle karshen ne BT40 tapered rami, sanye take da Rotorfoss high-gudun Rotary hadin gwiwa daga Italiya, wanda zai iya amfani da high-gudun U rawar soja (tashe-tashen hankula) da kuma core rawar soja bit don sauke water.The spindle cibiyar ruwa kanti aiki na iya inganta yankan yadda ya dace, gane aikin rami mai zurfi da kuma kare kayan aiki don rage farashin amfani.

5) Na'urar lubrication ta atomatik da na'urar kariya:

irin su ginshiƙan jagora, screws, racks, da dai sauransu, ba tare da matattun sasanninta ba don tabbatar da rayuwar sabis na kayan aikin injin.X-axis da Y-axis na kayan aikin injin an sanye su da murfin kariya mai ƙura, kuma an shigar da masu tsattsauran ratsa ruwa a kusa da wurin aiki.

6)Tsarin Gudanar da CNC:

6.1Tare da aikin ɓarna guntu, ana iya saita lokacin karyewar guntu da sake zagayowar guntu akan mahaɗin injin-inji.

6.2 Tare da aikin ɗaga kayan aiki, ana iya saita tsayin ɗaga kayan aiki akan ƙirar mutum-inji.Lokacin da ake hakowa zuwa wannan tsayin, an ɗaga maɗaurin da sauri zuwa saman kayan aikin, sa'an nan kuma an jefa guntu, sa'an nan kuma a tura shi da sauri zuwa filin hakowa kuma ta atomatik ya canza zuwa aikin.

6.3 Akwatin kula da aiki na tsakiya da naúrar hannun hannu sun ɗauki tsarin kula da lambobi, kuma an sanye su da kebul na USB da nunin ruwa na LCD.Domin sauƙaƙe shirye-shirye, ajiya, nuni da sadarwa, ƙirar aiki tana da ayyuka kamar tattaunawa na injin-na'ura, ramuwar kuskure, da ƙararrawa ta atomatik.

6.4 Na'urar tana da aikin samfoti da sake duba matsayin rami kafin aiki, kuma aikin yana dacewa sosai.

7)Matsi na dogo

Matsarin ya ƙunshi jikin matsewa da mai kunnawa.Abun aiki ne mai girma da aka yi amfani da shi tare da bibiyu jagorar madaidaiciyar birgima.Yana haifar da ƙarfi mai ƙarfi ta hanyar ƙa'idar fadada toshe mai siffa.Siffofin da ke ƙara taurin kai.

Siffofin:

• Amintacce kuma abin dogaro, ƙarfi mai ƙarfi mai ƙarfi, ƙulla axis XY mara motsi yayin hakowa da sarrafa tapping.
• Ƙarfin matsawa mai ƙarfi sosai, yana ƙara tsaurin abincin axial, da hana ƙananan motsin da girgizar ta haifar.
• Amsa mai sauri, buɗewa da rufe lokacin amsawa shine kawai 0.06 seconds, wanda ke kare kayan aikin injin kuma inganta rayuwar dunƙule.
• M, nickel-plated surface, mai kyau anti-tsatsa yi.

Ƙirar ƙira don guje wa tasiri mai ƙarfi lokacin mannewa.

8)Mai cire guntu ta atomatik da na'urar sanyaya mai kewayawa:

Ana shirya abin cire guntu ta atomatik a bayan bench ɗin kuma ana shirya tacewa a ƙarshen.Na'urar cire guntu ta atomatik nau'in sarkar lebur ce, kuma ana shigar da famfo mai sanyaya a gefe ɗaya.An haɗa hanyar haɗin guntu zuwa tsarin tace ruwa na tsakiya.Mai sanyaya yana gudana cikin guntu ejector.The guntu ejector lift famfo yana fitar da mai sanyaya zuwa tsakiyar tsarin tace ruwa.Babban matsi mai sanyaya famfo yana zagayawa da tace mai sanyaya don yanke da sanyaya.Kuma an sanye shi da guntu masu jigilar kayayyaki, wanda ya dace sosai don jigilar guntun ƙarfe.Wannan kayan aiki yana sanye da tsarin sanyaya na ciki da na waje don masu yankewa.Lokacin yin hakowa a babban gudun, ana sanyaya masu yankan ta hanyar ruwa na ciki da kuma waje yayin niƙa haske.

Ƙananan ƙararrawar ruwa

1) Lokacin da coolant a cikin tace yana a tsakiyar matakin ruwa, tsarin ta atomatik yana haɗa motar don farawa, kuma coolant a cikin guntu cirewa ta atomatik yana gudana cikin tacewa.Lokacin da babban matakin ruwa ya kai, motar ta daina aiki ta atomatik.

2) Lokacin da mai sanyaya a cikin tace yana cikin ƙananan matakin, tsarin zai tura ma'aunin matakin ruwa ta atomatik zuwa ƙararrawa, sandar za ta janye kayan aikin ta atomatik, injin ɗin zai dakatar da aiki.

9)Tsarin tacewa ta tsakiya:

Na'urar tana sanye take da tsarin tace ruwa ta tsakiya a matsayin ma'auni, wanda zai iya tace datti a cikin mai sanyaya yadda ya kamata.Tsarin ruwa na ciki zai iya hana fil ɗin ƙarfe daga tangling akan kayan aiki yayin aiki, rage lalacewa na kayan aiki, haɓaka rayuwar kayan aiki, haɓaka ƙarshen aikin aiki, babban matsi na ruwa mai matse ruwa na tip ɗin ruwa na iya kare farfajiyar aikin, kare haɗin gwiwa mai sauri mai sauri, hana ƙazanta daga toshe haɗin gwiwar rotary, da haɓaka ingancin aikin gabaɗaya da ingancin aiki.

10)Ball dunƙule da mota hadedde wurin zama:

Tushen motar babban samfuri ne mai haɗawa da haɗa ƙwallon ƙwallon da injin.An haɗa haɗin haɗin kusurwa mai haɗaɗɗen nau'i (daidaitaccen sa C5) don haɓaka daidaito da tabbatar da bacewar axial na dunƙule ƙwallon lokacin da motar ke gaba da juyawa.Ya dace musamman don kayan aiki mai sauri.

Daidaitaccen taro: an shigar da dunƙule ƙwallon ƙwallon da motar a cikin ɗaya ta hanyar tushen motar.Rage kuskuren ma'auni na shingen mota da madaidaicin ball, sarrafa shi a ƙari ko ragi 0.01mm, kuma daidaiton fuskar ƙarshen shine 0.01.

11)Teburin mai kai da kaso hudu(na zaɓi)

Kayan aiki na kayan aikin kai-tsaye yana sanye take da chuck hudu na jaw hydraulic kai tsaye.The workpiece za a iya karkasa ta atomatik a daya matsa ba tare da kowane workpiece sintiri don nemo cibiyar.Ƙunƙarar yana da sauri da dacewa.

Warware matsalar cewa yanki na aiki tare da da'irar da'irar ƙasa da diamita na mm 1600 yana manne ta hanyar latsa faranti bayan ciyarwa sannan kuma neman cibiyar, wanda ke ɗaukar ɗan lokaci kaɗan kuma yana ɗaukar lokaci mai tsayi fiye da lokacin sarrafawa.

Cikakkun muƙamuƙi huɗu na kai-da-kai wanda aka haɓaka da kansa tare da babban bugun muƙamuƙi yana da wahala ga aikin aikin taɓa muƙamuƙi yayin dannewa.Ana amfani da tsarin tsiri tare da kushin.Yana warware halin da ake ciki cewa na'ura mai aiki da karfin ruwa ko pneumatic jaws da kadan tafiya a kasuwa da kuma manyan workpieces zai tasiri jaws lokacin da dagawa, haifar da lalacewa ga chucks.

The hudu jaws a kan workbench ne a disassemblable style, da kuma kau da raya workbench ne al'ada dandali tare da kansa T-gigi.It kara habaka aikace-aikace kewayon sauran workpieces ban da zobe.