CNC a kwance 5-axis NHM-63-P

Gabatarwa:


Cikakken Bayani

Tags samfurin

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Gabatarwar injin 5-axis

Samfurin NHM shine a tsaye-zuwa-tsaye juyi a kwance a kwance cibiyar injina axis biyar. Daidaitaccen tsari na kayan aikin injin shine tsarin SIEMENS 840D sl CNC, kuma ana ɗaukar babban yuwuwar Siemens servo motar kai tsaye, wanda ke sa kayan aikin injin yana da halaye na daidaiton matsayi mai girma, saurin amsawa da sauri, da sarrafa haɗin axis guda biyar. . A lokaci guda kuma, kayan aikin injin yana sanye da na'urar canza kayan aiki ta atomatik, wanda ke nuna cikakken ingantaccen aiki da sarrafa kansa.

Kayan aikin injin yana motsawa hagu da dama ta cikin farantin nunin faifai (X axis), aikin aikin yana motsawa baya da gaba (Z axis), babban akwati yana motsawa sama da ƙasa (Y axis), tebur yana jujjuya (C axis) kuma shugaban niƙa yana juyawa. (B axis), wanda ke gane haɗin axis biyar. wasanni. Duk injin ɗin ya ƙunshi gado, ginshiƙi, farantin zamiya, tebur na jujjuyawa, shugaban milling, tsarin huhu, tsarin lubrication na atomatik, tsarin cirewar guntu, tsarin lantarki da tsarin kariya cikakke.

Kayan aikin na'ura an sanye shi da igiya na lantarki a matsayin daidaitaccen aiki, tare da aikin tashar ruwa ta tsakiya, wanda zai iya gane sassautawa ta atomatik da ƙwanƙwasa na sandar. Gatura guda uku na layi na kayan aikin injin, X, Y, da Z, suna amfani da injin servo don fitar da dunƙule ƙwallon kai tsaye don juyawa ta hanyar haɗin gwiwa. Tsarin watsawa yana da madaidaicin motsi mai tsayi da rigidity na watsawa.

Babban sayan kayan aikin kayan injin an sayo daga nau'ikan injin farko, tare da masu shayarwa, couts da filayen guntu a matsayin ma'auni

Ana iya jujjuya kawunan kai tsaye da kwance cikin jirage biyu masu jujjuya juna.

Yana gane jujjuyawar tsaye-zuwa-tsaye da mashin ɗin fuska da yawa, kuma yana warware nau'ikan niƙa da yawa, gefuna da yawa na kusurwoyi daban-daban a cikin ɗaki ɗaya na workpiece.

High-performance lantarki spindle, short machining lokaci, high yankan yadda ya dace, dogon kayan aiki, high machining daidaito

Ƙirƙirar ƙira, tsarin ƙulle mai ƙarfi mai ƙarfi, birki mai tsayi mai tsayi, da ingantattun injina.

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Samfurin NHM shine nau'in juzu'in juzu'i na madaidaiciya-tsaye na cibiyar hada-hadar axis biyar. Axis uku yana ɗaukar madaidaicin madaidaici, babban nauyi, babban sauri, babban ƙarfi, jagororin madaidaiciyar madaidaiciyar amo, waɗanda ke motsawa cikin sauƙi ba tare da rarrafe ba kuma suna ba da cikakkiyar aikin ciyarwa.
Matsakaicin madaidaicin matsayi da tsarin clamping, yin amfani da madaidaicin matsayi da tsarin ƙwanƙwasa na iya tabbatar da tsattsauran ra'ayi da madaidaicin matsayi na tire, kuma madaidaiciyar matsayi na tire na iya kaiwa 0.003mm.
Gado yana ɗaukar gado mai siffa T, kuma an inganta juriyar girgiza da 15%. Tsarin zane shine jujjuyawar tsarin T mai siffa don gadaje na tsaye da na kwance, kuma tsarin yana da ɗanɗano.
Yana da mafi girman kewayon injina da ƙarfin lodi mai girma na workpiece
Zane-zane na zamani, haɓaka mai wadata, ana iya amfani dashi azaman tsarin masana'anta mai sassauƙa tare da layin atomatik

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(1) Tsarin dogo na jagora na X: ginshiƙin yana sanye da 55mm masu nauyi mai nauyi mai nauyi na layin jagora. Zai iya saduwa da buƙatun babban ƙarfi da ƙarfi, kuma yana iya saduwa da fa'idodin fasaha na ƙananan ƙira mai ƙarfi, saurin motsi mai sauri da tsawon rayuwar sabis; hanyar lubrication: mai lubrication; alamar ma'aunin waya: Taiwan Shangyin ko iri iri ɗaya;
(2) X-axis Drive: Bayan da aka yi amfani da motar AC servo don ƙarawa da rage saurin gudu, yana motsa madaidaicin ball na 50mm diamita don juyawa don cimma abinci na hagu da dama; Hanyar lubrication: man shafawa; Alamar dunƙule: Taiwan Shangyin ko iri iri ɗaya;
(3) An sanye shi da ma'aunin grating mai cikakken madaidaicin madaidaici sau biyu; Alamar sikelin grating: Spain FAGOR ko alama iri ɗaya;

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(1) Tsarin dogo na jagora: Axis Y-axis yana ɗaukar 55 masu nauyi mai nauyi na birki na jagorar layin jagora azaman jagora da hanya mai ɗaukar nauyi don kan milling na duniya a tsaye da kwance don motsawa sama da ƙasa. Zai iya saduwa da buƙatun fasaha na ƙarewa mai sauri da ƙananan ƙananan yankewa. Hanyar lubrication: lubrication mai. Alamar ma'aunin waya: Taiwan Shangyin ko iri iri ɗaya;
(2) watsa Y-axis: Bayan da aka yi amfani da motar AC servo don haɓakawa da rage saurin gudu, yana fitar da madaidaicin ball na 50mm diamita don juyawa don gane sama da ƙasa ciyarwa. Hanyar lubrication: lubrication mai. Alamar dunƙule: Taiwan Shangyin ko iri iri ɗaya;
(3) An sanye shi da ma'aunin grating mai cikakken madaidaicin madaidaici; Alamar sikelin grating: Spain FAGOR ko alama iri ɗaya;
(4) Kariyar dogo na jagora na XY: Ana amfani da garkuwar sulke gabaɗaya don kariya don hana abubuwa na waje shiga da gurbata hanyar dogo. Rufin karewa yana da kyakkyawan bayyanar da tsari mai ma'ana.

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(1) Tsarin dogo na jagora: Z-axis yana ɗaukar raƙuman jagorar linzamin kwamfuta masu nauyi 55 masu nauyi a matsayin jagora da dogo mai ɗaukar nauyi don tebur don motsawa; Hanyar lubrication: man shafawa; Alamar ma'aunin waya: Taiwan Shangyin ko iri iri ɗaya;
(2) Z-axis watsawa: Bayan da AC servo motor da ake amfani da tada da runtse gudun, shi yana fitar da 50mm diamita madaidaicin ball dunƙule don juya don gane gaba da raya ciyar da Z-axis; Hanyar lubrication: man shafawa; Alamar dunƙule: Taiwan Shangyin ko makamantansu;
(3) An sanye shi da ma'aunin grating mai cikakken madaidaicin madaidaici sau biyu; Alamar sikelin grating: Spain FAGOR ko alama iri ɗaya.

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Mai sarrafa CNC: Siemens 840Dsl

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Tsarin CNC na injin shine Sinumerik 840 sl daga SIEMENS
Yayin saduwa da ainihin tsarin tsarin CNC, ana ba da garantin buƙatun na musamman masu zuwa
Mafi ƙarancin kulawa: axis na layi ≤0.001mm, axis rotary≤0.001°
Ayyukan kwaikwayo na hoto
Ayyukan ragewa na kusurwa
Helical interpolation
Aikin niƙa
Izinin sarrafawa na Master-Bawa
Tare da allon inch 15
Tare da panel na MCP 398C
Ciki har da allon 72/48 IO
NX10.3 fadada axis module
DMC20 Hub Module
tattara bayanai
Bayar da bayanan da suka dace ta hanyar OPCUA ko 485 ko software na babban matakin don gane haɗin haɗin kai tare da kayan aikin mai amfani, gami da amma ba'a iyakance ga:
Bayanan aiki na kayan aiki (gudun, ƙarfin ciyarwa, sunan kayan aiki, tsayin mariƙin kayan aiki, ƙimar ƙarfin ƙarfi, sunan shirin da sigar, rikodin ƙararrawa, rikodin kwamitin aiki, sigogin tsarin daidaita tsarin sifili, da sauransu.)
Sunan na'ura, sigar software, sunan shirin da sigar shirin da ke gudana a halin yanzu
Matsayin aiki na kayan aiki (ciki har da amma ba'a iyakance ga farawa baya aiki ba, aiki, rufewa, da matsayi na kuskure), kuma yana iya ba da gargaɗin gazawar kayan aiki, gano amfani da wutar lantarki, da sauransu.
PLC halin aiki

Tsarin lubrication; wannan injin yana ɗaukar fasahar samar da mai mai zaman kanta
(1) Ana ɗaukar saitin samar da mai ta atomatik mai zaman kanta da tsarin lubrication don layin jagora na X, Y, Z, dunƙule gubar da tara. Nauyin dunƙule yana mai mai maiko.
(2) Babban shaft man fetur da gas lubrication / atomatik bakin ciki man lubrication ne a lokaci da kuma adadi atomatik yanayin, da mataki ne ta atomatik sarrafa ta tsarin kula da lambobi, kuma za a iya gano da kuma firgita. Samfuran famfo mai mai na zaɓi ne: SKF man-iska mai lubrication/Proton ko makamantan su

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Tsarin ruwa
(1) Wannan kayan aikin na'ura an sanye shi da tsarin tsarin ruwa mai zaman kansa.
(2) Kayan aikin injin yana sanye da wani tashar famfo na hydraulic daban, kuma tsarin na'ura mai aiki yana sanye da na'urori masu sa ido da yawa kamar ƙararrawar matakin mai, ƙararrawar zazzabi, ƙararrawar toshewar baya, da ƙaramar ƙararrawar matsa lamba don tabbatar da cewa kayan aikin injin yana aiki a ƙarƙashin yanayin aminci daban-daban. , inganta amincin masu aiki.
(3) Alamar tashar hydraulic: sanannen gida

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Mujallar sarkar kayan aiki 40T HSK-A63
Alamar mujallar kayan aiki: Kamfanin Desu/Okada mai tallafin Taiwan ko makamancinsa

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Ragowar magudanar ruwa a ɓangarorin biyu da tushe an jefar da su gaba ɗaya, kuma tasirin rigakafin zubar da ruwa yana da kyau;
Masu isar da guntu mai karkace a bangarorin biyu na wurin sarrafawa cikin sauri suna jigilar guntuwar ƙarfe da aka samar ta hanyar aiki mai sauri zuwa na'urar ɗaukar hoto, rage nakasar zafi da nakasar na'urar, da tabbatar da daidaito da kwanciyar hankali na kayan aikin injin;

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Bayanin Fasaha

MISALI

NHM-63-P

X-axis tafiya (tebur yana matsawa baya da gaba)

1000

Y-axis tafiya (karusar tana motsawa hagu da dama)

900

Ziyarar axis (Ragon yana motsawa sama da ƙasa)

1000

Nisa daga ƙarshen sandar fuska zuwa teburin aiki

100-1350

girman tebur aiki

630X630

karfin nauyi

1.5

Spindle matsakaicin saurin gudu

15000

Babban ƙarfin mota (ƙididdigar)

15

Matsakaicin karfin juyi (ƙididdigewa)

72

Spindle taper

Hoton HSK-A63

iyakar karfin juyi

2040

iyakar matsa lamba

1320

kusurwar lilo

± 180°--30°

daidaitattun sakawa

± 5"

Maimaituwa

± 3.5"

daidaitattun sakawa

± 10"

Maimaituwa

± 6"

X, Y, Z saurin wucewa

24/24/24

X, Y, Z daidaiton matsayi

≤0.012

X, Y, Z maimaita daidaiton matsayi

≤0.006

 Daidaitaccen tsari

Siemens 840Dsl CNC tsarin

Jamus

X, Y, Z ciyarwar servo Motors

Siemens Jamus

XYZ Servo Drive

Siemens Jamus

AC Servo Spindle Motor

Siemens Jamus

Kai mai haɗin kai biyar-biyar

Shanghai

Ƙwallon ƙwallon ƙafa

HIWIN ko makamancinsa

Jagoran Roller Linear

HIWIN ko makamancinsa

Kowane shaft dunƙule hali

Japan NSK ko makamancinsa

Haɗin kai

Taiwan ko makamancinsa

Karkashe abun yanka

Shanghai

Kariyar dogo kayan aikin inji

Shanghai

Famfon mai da tsarin lubrication na tsakiya

Proton ko SKF ko makamancin haka

Maɓallin kusanci, relay na matsakaici

Omron/Schneider ko makamancin haka

janareta bugun bugun hannu

Mai samar da tsarin ƙira mai ƙira/ko alama daidai

Spindle

INNA ko makamancin haka

Kayan aikin injin babban simintin gyare-gyare

Shanghai

Na'ura kayan aiki takardar karfe kare waje

Shanghai

Injin kayan aikin anga kusoshi, ƙaho cikakke saitin

Shanghai

Tsarin ruwa

shahara a kasar Sin

Fitilar Aiki da Fitilar Gargaɗi

shahara a kasar Sin

Spindle ram balance inji

shahara a kasar Sin

Spindle sanyaya tsarin da tsarin samar da ruwa

shahara a kasar Sin

Kayan aikin kulawa na gama gari

shahara a kasar Sin


Manual Umarnin Injini

 

Littafin Umarnin Lantarki

 

Takaddun shaida

 

Jerin Shiryawa

 

Tsarin lantarki

 

Manual Aiki na System

 

Manual Kula da Tsarin

 

Manual siga tsarin

 

Teburin siga na masana'anta

 

Zane na tushe

Ana ba da bayan kwangilar ta fara aiki

Littafin mai sarrafa zafin jiki na akwatin sarrafawa

 

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