Injin hakowa tasha Hudu Shaft Flange
Abubuwan Na'ura
The hudu tashar flange CNC hakowa da milling inji jerin ne yafi amfani ga madauwari flange aiki, kuma za a iya amfani da ingantaccen hakowa / niƙa na workpieces tare da kauri a cikin tasiri kewayon kamar rabin shafts, lebur faranti, flanges, fayafai da zobba. / Tapping / reaming / engraving da sauran matakai. Ta hanyar ramuka da ramukan makafi za a iya hako su akan sassa na kayan abu mai sauƙi da kayan haɗin gwiwa. Ana sarrafa kayan aikin injin na dijital don aiki mai sauƙi. Za a iya cimma aiki da kai, babban madaidaici, nau'ikan iri-iri, samar da taro.
Tsarin Injin
Wannan injin yana da teburin aiki, ɗakunan ajiya huɗu na cucks ɗin da ke tattare da keɓaɓɓiyar kai, injiniya na atomatik da kuma na'urar kariya, na'urar mai kariya, a tsarin sarrafa dijital, da tsarin lantarki. Da dai sauransu. Taimakawa da jagorar jagorar layin mirgina da madaidaicin jagorar dunƙulewa, kayan aikin injin yana da daidaiton matsayi mai girma da maimaita daidaiton matsayi.
1.Bed work table:
An yi gadon da sassa na tsarin karfe. Ana gamawa ta hanyar maganin zafin na biyu. Yana da kyau mai tsauri da tsauri kuma baya lalacewa. Teburin aiki yana amfani da saiti huɗu na 500mm huɗa mai ɗaukuwa mai kai da kai don ɗaukar kayan aiki da sauri. An shigar da nau'i-nau'i-nau'i-nau'i-nau'i-nau'i-nau'i na linzamin kwamfuta masu ƙarfi a gefen gadon. Bayan sanyawa, saitin biyu na kulle mai ƙarfi mai ƙarfi da aka shigo da shi Makullin dogo mai ƙarfi yana da ƙarfi kuma yana kulle akan layin dogo. Matsi ya yi daidai da kyau ba tare da lalata mashigin dogo ba. Lokacin buɗewa da lokacin rufewa shine kawai 0.06 seconds, wanda ke rage girman lokacin sarrafawa. Tsarin tuƙi yana amfani da motar bas cikakkar servo motor da daidaici Ƙwallon ƙwallon yana korar gantry don motsawa zuwa hanyar Y-axis. Ana rarraba kusoshi masu daidaitawa a kasan gadon, wanda zai iya daidaita matakin teburin gado cikin sauƙi.
2.Wayar hannu Gantry:
An jefa gantry ta hannu tare da baƙin ƙarfe mai launin toka 250. Tsayin katako mai nauyi shine 800mm don haɓaka ƙarfinsa. An shigar da nau'i-nau'i-nau'i-nau'i-nau'i-nau'i-nau'i na mirgina mai ƙarfi mai ƙarfi a gefen gaba na gantry. Mai shuɗi mai shuɗi yana amfani da madaidaicin ƙwallon ƙwallon ƙwallon ƙafa da motar servo don matsar da zamewar kan wutar lantarki a cikin alkiblar axis Y. An shigar da shugaban wutar lantarki a kan faifan shugaban wutar lantarki. Motsin gantry yana gane motsin motar servo yana tuƙi mahaifiyar ƙwallon ƙwallon don juyawa akan dunƙule ƙwallon ta hanyar haɗin kai daidai.
3.Sidirin zamiya ta wayar hannu:
Sirdi mai zamiya ta wayar hannu daidaitaccen simintin ƙarfe ne na ƙarfe. An faɗaɗa sirdi mai zamewa kuma an ƙara don ƙara tsakiyar nisan titin jagora. Saituna biyu na matsananci-high-ikon mirgina mikakke jagorar dogo nau'ikan nau'ikan nau'ikan nau'ikan ƙwallon ƙafa da madaidaicin ƙwallon ƙwallon ƙafa an haɗa su zuwa madaidaicin hannu Motar servo ta birki tana tuƙi shugaban hakowa don matsawa a cikin hanyar Z-axis, wanda zai iya fahimta da sauri gaba, ci gaban masana'antu, ja da baya da sauri, da kuma dakatar da shugaban wutar lantarki. Tare da karya guntu ta atomatik, cire guntu, dakatar da ayyuka.
4.Shugaban wutar lantarki:
Shugaban ikon hakowa yana amfani da injin servo spindle mai sadaukarwa. Madaidaicin sandal ɗin inji yana motsa shi ta hanyar raguwar bel ɗin aiki tare da haƙori don ƙara ƙarfin ƙarfi. Tushen yana amfani da na'urar tuntuɓar kusurwar japan ta gaba uku, biyu, da biyar don samun canjin saurin tafiya. Sauƙaƙa da sauri da sauƙi, ciyarwar tana motsawa ta motar servo da dunƙule ball. Ana iya haɗa gatari na X da Y, kuma ana iya amfani da sarrafa madauki na kusa don cimma ayyukan tsaka-tsakin layi da madauwari.
5. Flat sarkar atomatik isar guntu da na'urar sanyaya kewayawa
Wannan na'ura tana sanye da sarkar lebur mai isar da guntu ta atomatik da mai tattara guntu. Na'urar sanyaya mai kewayawa tana sanye take da matattara ta takarda, wacce ke da babban injin kwantar da hankali na ciki da kuma ƙaramin injin sanyaya na waje don sanyaya na ciki da waje na kayan aiki.
5.1 Na'urar lubrication ta atomatik da na'urar kariya:
Wannan na'ura tana sanye da na'urar sarrafa matsi ta asali ta Taiwan volumetric na'urar mai mai atomatik, wacce za ta iya sa mai ta atomatik ga layin jagora, screws da sauran nau'i-nau'i masu motsi, kuma babu mataccen kusurwa don tabbatar da rayuwar injin. X-axis da Y-axis na kayan aikin injin an sanye su da murfin kariya mai ƙura, kuma an shigar da masu tsattsauran ratsa ruwa a kusa da wurin aiki.
6. CNCtsarin sarrafawa:
6.1. Tare da aikin tsinke guntu, za a iya saita lokacin karyewar guntu da sake zagayowar guntu akan mahaɗin injin-inji.
6.2. Tare da aikin ɗaga kayan aiki, ana iya saita tsayin ɗaga kayan aiki akan ƙirar injin-inji. Lokacin da ake hakowa zuwa wannan tsayin, an ɗaga maɗaurin da sauri sama da kayan aikin, sa'an nan kuma an fasa guntu, sannan a tura da sauri zuwa saman hakowa kuma ta atomatik zuwa aikin.
6.3. Akwatin sarrafa kayan aiki na tsakiya da naúrar hannu suna ɗaukar tsarin sarrafa lamba, kuma an sanye su da kebul na USB da nunin LCD. Domin sauƙaƙe shirye-shirye, ajiya, nuni da sadarwa, ƙirar aiki tana da ayyuka kamar tattaunawa na injin-na'ura, ramuwar kuskure, da ƙararrawa ta atomatik.
6.4. Kayan aiki yana da aikin samfoti da sake duba matsayi na rami kafin aiki, kuma aikin ya dace sosai.
7. Tsagewar dogo:
Matsarin ya ƙunshi babban jikin matse, masu kunnawa, da sauransu. Yana da babban aikin aikin da aka yi amfani da shi tare da bibiyu jagorar madaidaiciyar birgima. Ta hanyar ka'idar ƙaddamar da ƙarfi mai ƙarfi, yana haifar da ƙarfi mai ƙarfi; yana da tsayayyen gantry, daidaitaccen matsayi, anti-vibration da Aiki don inganta taurin.
Yana da halaye masu zuwa:
Ø 1) Amintaccen kuma abin dogaro, ƙarfi mai ƙarfi mai ƙarfi, ƙwanƙwasa axis XY mara motsi yayin hakowa da sarrafa tapping.
Ø 2) Ƙarfin matsananciyar matsananciyar matsananciyar ƙarfi yana ƙaruwa da ƙarfi na ciyarwar axial kuma yana hana ɓacin rai ta hanyar girgiza.
Ø 3) Amsa da sauri, lokacin buɗewa da rufewa shine kawai 0.06 seconds, wanda zai iya kare kayan aikin injin da haɓaka rayuwar jagorar jagorar.
Ø 4) M, nickel-plated surface, mai kyau anti-tsatsa yi.
Ø 5) Ƙirar ƙira don guje wa tasiri mai tsauri lokacin ƙarfafawa.
Specificateion
Samfura | BOSM-Farashin DS500 | Naúrar | |
Matsakaicin girman workpiece | Diamita na waje | 50-500 | mm |
Matsakaicin tsayin aikin aikin | 300 | Kg | |
Half shaft workpiece diamita | ≤200 | mm | |
Tsawon shaft | 700mm za a iya ƙara bisa ga tushe | mm | |
Aiki kauri | ≤5 sau diamita na rawar soja | mm | |
Nau'in rago na tsaye mai ƙarfin hakowa | QTY | 1 | Kwamfutoci |
Spindle taper | BT40 | ||
Haɗa diamita | Φ2-Φ36 | mm | |
Kewayen bugawa | M6-M24 | ||
Gudun spinle | 30-3000 | r/mm ku | |
Servo spindle motor iko | 15 | Kw | |
Nisa daga sandal kasa zuwa tebur mai aiki | 150-550mm ± 20 | mm | |
Motsi na baya na shugaban wutar lantarki (X Axis) | MAX. tafiya | 2600 | mm |
Saurin axis | 0 ~ 8 | m/min | |
X Axis servo ikon motar | 2.4 | Kw | |
Motsi mai tsayi na katako mai motsi (Y Axis) | MAX. tafiya | 500 | mm |
Y axis gudun | 0 ~ 8 | m/min | |
Y Axis servo ikon motor | 2.4 | Kw | |
Motsin ciyarwar barci a tsaye (Z axis) | MAX. tafiya | 400 | mm |
Gudun axis Z | 0 ~ 4 | m/min | |
Z Axis servo ikon motor | 1 × 2.4 birki | Kw | |
Matsayi daidaito | 500x500 | ± 0.03 | mm |
Daidaiton ƙididdiga | 360° | ± 0.001° | |
Machine siza | Tsawon x nisa x tsayi | 3600×1650×2300 | mm |
Nauyin inji | 8.5 | T |
Duban inganci
Kowace na'ura an daidaita shi tare da interferometer Laser daga kamfanin RENISHAW na United Kingdom, wanda ke bincika daidai da rama kurakuran filaye, koma baya, daidaiton matsayi, da maimaita daidaiton matsayi don tabbatar da ƙarfin injin, tsayin daka, da daidaiton sarrafawa. . Gwajin sandar ƙwallo Kowane injin yana amfani da mashin ƙwallon ƙwallon daga kamfanin RENISHAW na Biritaniya don gyara daidaiton da'irar gaskiya da ma
daidaiton geometric na chine, da yin gwaje-gwajen yankan madauwari a lokaci guda don tabbatar da daidaiton injinan injin 3D da daidaiton da'irar.
Yanayin amfani da kayan aikin inji
1.1 Abubuwan buƙatun muhalli na kayan aiki
Tsayawa matakin zafin jiki akai-akai shine muhimmin abu don yin mashin daidaici.
(1) Yanayin zafin jiki da ake samu shine -10 ℃ ~ 35 ℃. Lokacin da yanayin zafi ya kasance 20 ℃, zafi ya kamata ya zama 40 ~ 75%.
(2) Don kiyaye daidaiton daidaiton kayan aikin injin a cikin kewayon ƙayyadaddun, ana buƙatar mafi kyawun yanayin zafin jiki ya zama 15 ° C zuwa 25 ° C tare da bambancin zazzabi.
Kada ya wuce ± 2 ℃ / 24h.
1.2 Powerarfin wutar lantarki: 3-lokaci, 380V, canjin wutar lantarki a cikin ± 10%, mitar wutar lantarki: 50HZ.
1.3 Idan wutar lantarki a yankin da ake amfani da ita ba ta da ƙarfi, kayan aikin injin ya kamata a sanye shi da tsarin samar da wutar lantarki don tabbatar da aikin na'ura na yau da kullum.
1.4. Kayan aikin injin yakamata ya sami ingantaccen ƙasa: waya ta ƙasa shine waya tagulla, diamita na waya bai kamata ya zama ƙasa da 10mm² ba, kuma juriya na ƙasa bai wuce 4 ohms ba.
1.5 Don tabbatar da aikin aiki na yau da kullun na kayan aiki, idan iska mai matsa lamba na tushen iska ya kasa cika buƙatun tushen iska, saitin na'urori masu tsarkake iska (dehumidification, dehumidification, tacewa) yakamata a ƙara kafin iskar inji.
1.6. Ya kamata a nisantar da kayan aiki daga hasken rana kai tsaye, girgizawa da wuraren zafi, da nesantar manyan janareta, injin walda na lantarki, da sauransu, don guje wa gazawar samar da injin ko asarar daidaiton injin.
Kafin&Bayan Sabis
1) Kafin Hidima
Ta hanyar nazarin buƙatun da mahimman bayanai daga abokan ciniki sannan amsawa ga injiniyoyinmu, ƙungiyar Fasaha ta Bossman tana da alhakin sadarwar fasaha tare da abokan ciniki da tsara hanyoyin warwarewa, yana taimaka wa abokin ciniki wajen zaɓar mafita mai dacewa da injin injin da dacewa.
2)Bayan Sabis
A.Mashin tare da garanti na shekara guda kuma an biya kuɗin kulawa na tsawon rai.
B. A cikin wa'adin garanti na shekara guda bayan na'urar ta isa tashar jiragen ruwa, BOSSMAN za ta ba da sabis na kulawa kyauta kuma akan lokaci don kurakuran da ba na mutum ba a kan na'ura, kuma a kan lokaci ya maye gurbin kowane nau'i na lalacewa kyauta. na caji . Abubuwan da suka faru bayan lokacin garanti za'a gyara su akan cajin da suka dace.
C.Taimakon fasaha a cikin sa'o'i 24 akan layi, TM, Skype, imel, warware tambayoyin dangi a cikin lokaci. idan ba a iya warwarewa ba, nan take BOSSMAN zai shirya injiniyan bayan-tallace-tallace ya isa wurin don gyarawa, mai siye yana buƙatar biyan VISA, tikitin jirgi da masauki.
Shafin Abokin ciniki