Nau'in Gantry CNC Hakowa Da Injin Niƙa

Aikace-aikacen Inji

BOSM gantry mobile CNC high-gudun hakowa da milling inji jerin aka yafi amfani da high-inganci hakowa da kuma aiki da manyan faranti, iska ikon flanges, fayafai, zobe sassa da sauran workpieces tare da kauri a cikin tasiri kewayon. Za'a iya gano hakowa ta ramuka da ramukan makafi akan sassa guda ɗaya da kayan haɗin gwiwa. Ana sarrafa kayan aikin injin na'ura ta hanyar dijital, kuma aikin ya dace sosai. Yana iya gane aiki da kai, high ainihin, mahara iri da taro samar. Domin biyan bukatun sarrafawa na masu amfani daban-daban, kamfanin ya samar da samfurori iri-iri da aka kammala. Baya ga ƙira na al'ada, ana kuma iya tsara su da kuma keɓance su bisa ga ainihin bukatun masu amfani.

Tsarin Injin

Wannan kayan aiki yafi kunshi gado worktable, m gantry, m zamiya sirdi, hakowa da milling ikon shugaban, atomatik lubrication na'urar da kariya na'urar, zagawa sanyaya na'urar, dijital kula da tsarin, lantarki tsarin, da dai sauransu Rolling jagora dogo biyu goyon baya da shiriya, daidaici. gubar dunƙule biyu drive, inji kayan aiki yana da high matsayi daidaito da kuma maimaita matsayi daidaito.

 1)Kayan aiki:

Kwancen gadon simintin guda ɗaya ne, an gama shi bayan annealing na biyu da jiyya na tsufa, tare da ingantaccen ƙarfi da tsauri mai ƙarfi kuma babu nakasu. Akwai T-ramummuka tare da madaidaicin shimfidar karewa akan saman teburin aiki don ƙulla kayan aiki. Tushen gado yana sanye da jagororin madaidaiciya madaidaiciya guda 2 (4 a duka bangarorin biyu), don haka madaidaicin madaidaicin jagora yana da ƙarfi sosai, wanda ke haɓaka ƙarfin injin injin da juriya da juriya. Tsarin tuƙi yana ɗaukar injunan AC servo da madaidaicin ƙwallon ƙwallon dunƙule nau'i-nau'i. Side Drive yana sa gantry ya motsa a cikin hanyar X-axis. Ana rarraba kusoshi masu daidaitawa a ƙasan gadon gado, wanda zai iya daidaita matakin aikin gado cikin sauƙi.

2)Mocin gindigantry:

Ana yin jifa da sarrafa gantry mai motsi ta ƙarfe mai launin toka (HT250). Biyu 55# matsananci-high bearing iya aiki birgima linzamin kwamfuta nau'i-nau'i na jagora a gefen gaba na gantry. Saitin madaidaicin ƙwal ɗin dunƙule biyu da motar servo suna sa shugaban wutar lantarki ya zame don motsawa a cikin alkiblar Y-axis, kuma an shigar da kan wutar hakowa akan faifan shugaban wutar lantarki. Motsi na gantry ana gane shi ta hanyar jujjuyawar ƙwalwar ƙwallon ƙwallon a kan ƙwallon ƙwallon da motar servo ke motsawa ta hanyar haɗin kai daidai.

3)Mocin gindisirdi mai zamiya:

Sirdi mai zamewa daidaitaccen tsarin simintin ƙarfe ne. Sirdi mai zamewa sanye take da nunin faifan layin dogo na CNC mai ɗaukar nauyi mai nauyi biyu, saitin madaidaicin nau'ikan ƙwallon ƙwallon ƙafa da babban mai rage madaidaicin duniyar duniyar da aka haɗa da motar servo, kuma sanye take da Silinda Balance na nitrogen, daidaita nauyi na shugaban wutar lantarki, rage nauyin dunƙule gubar, tsawaita rayuwar dunƙule gubar, fitar da shugaban hakowa don matsawa cikin alkiblar Z-axis, da gane saurin gaba, aiki gaba, juyawa da sauri, da dakatar da ayyukan shugaban wuta, tare da tsinkewar guntu ta atomatik, cire guntu, aikin dakatarwa.

 4)Shugaban wutar lantarki(Spindle):

Shugaban hakowa ya ɗauki wani keɓantaccen injin servo spindle, wanda haƙori mai haƙori ke motsa shi don ƙara ƙarfin juyi da kuma tuƙi madaidaiciya madaidaiciya madaidaiciya. Sanyin ya ɗauki layuka shida na farko da na baya na japan don samun canjin saurin tafiya. An sanye da igiya tare da tsarin canjin kayan aiki na pneumatic don yin kayan aiki Sauyawa yana da sauri da sauƙi, kuma abincin da aka yi amfani da shi yana motsa motar servo da ƙwallon ƙwallon ƙafa. Ana iya haɗa gatari na X da Y, ta amfani da sarrafa madauki na kusa, wanda zai iya gane ayyukan tsaka-tsaki na madaidaiciya da madauwari. Ƙarshen sandar rami rami ne na BT50, sanye take da haɗin gwiwar Rotofors na Italiyanci mai saurin jujjuyawa, wanda cibiyar haƙowa U-gudun za a iya sarrafa ta.

4.1 Akwatin jikin akwatin da tebur mai zamewa na shugaban ikon hakowa an yi su ne da simintin gyare-gyare don haɓaka tsayin daka da kwanciyar hankali, da rage rawar jiki da amo.

4.2 Za a iya sarrafa kayan aikin injin ta hanyar hannu ta lantarki; don adana lokaci da inganta ingantaccen samarwa yayin sarrafawa, bayan hako rami na farko don saita matsayi na abinci, hako ragowar ramukan iri ɗaya na iya samun ci gaba da sauri → aikin gaba → juyawa da sauri Ya kamata kuma yana da ayyuka kamar guntu ta atomatik. karya, cire guntu, da dakatarwa.

4.3 Ragon yana sanye da tsarin ma'auni na ruwa na nitrogen don rage nauyin Z-axis da haɓaka rayuwar sabis na dunƙule Z-axis.

4.4 Motar servo na Z-axis tana ɗaukar motar birki mai kashe wuta, wanda zai riƙe birki lokacin da aka yanke wutar ba zato ba tsammani don guje wa haɗarin faɗuwar akwatin sandal.

4.5 Kayan aiki

4.5.1. Babban akwatin shaft ɗin yana ɗaukar jagororin linzamin kwamfuta masu nauyi huɗu masu nauyi, tare da tsayin daka na motsi, daidaiton matsayi mai girma, da kwanciyar hankali mai ƙarancin sauri.

4.5.2. Z-axis drive-motar servo yana da alaƙa kai tsaye zuwa dunƙule ƙwallon ta hanyar haɗin gwiwa, kuma dunƙule ƙwallon yana motsa kayan kai don matsawa sama da ƙasa akan sirdi don gane ciyarwar Z-axis. Motar Z-axis tana da aikin birki ta atomatik. A yayin da aka samu gazawar wutar lantarki, ana riƙe igiyar motar da ƙarfi don hana shi juyawa.

4.5.3. Ƙungiyar spindle ta ɗauki Taiwan Jianchun high-gudun ciki na ruwa kanti sandal, wanda yana da babban madaidaici da babban aiki. Babban shaft ɗin yana riƙe wuka ta wurin bazarar malam buɗe ido a kan babban shaft tare da ƙarfin tashin hankali yana aiki akan ƙusa na kayan aiki ta hanyar tsarin ɓoyayyiyar ɓangarori huɗu, kuma kayan aikin sako-sako yana ɗaukar hanyar pneumatic.

5)Na'urar lubrication ta atomatik da na'urar kariya:

Akwai mai isar guntu ta atomatik a ɓangarorin biyu na wurin aiki da kuma tacewa a ƙarshen. Mai isar guntu ta atomatik nau'in sarka ce mai lebur. Wani gefe yana sanye da famfo mai sanyaya, kuma an haɗa hanyar zuwa tsarin tace ruwa ta tsakiya tare da bututu. , The coolant gudãna a cikin guntu conveyor, guntu conveyor daga famfo famfo famfo da coolant cikin tsakiyar kanti tace tsarin, da high-matsi sanyaya famfo circulates tace coolant zuwa sandar hakowa sanyaya. Hakanan an sanye shi da trolley ɗin jigilar guntu, wanda ya dace sosai don jigilar kwakwalwan kwamfuta. An sanye wannan kayan aiki tare da tsarin sanyaya kayan aiki na ciki da na waje. Lokacin da ake amfani da hakowa mai sauri, ana amfani da sanyaya cikin kayan aiki, kuma ana amfani da sanyaya na waje don niƙa haske.

5.1. Tsarin tace ruwa na tsakiya:

Wannan kayan aikin injin yana sanye da tsarin tace ruwa na tsakiya, wanda zai iya tace ƙazanta yadda yakamata a cikin mai sanyaya. Tsarin feshin ruwa na cikin gida zai iya hana fitilun ƙarfe daga haɗakar da kayan aiki yayin aiki, rage lalacewa na kayan aiki, tsawaita rayuwar kayan aiki, da haɓaka ƙarshen aikin. The kayan aiki tip high-matsi ruwa fitarwa fil iya da kyau kare surface na workpiece, kare high-gudun Rotary hadin gwiwa, hana ƙazanta daga toshe Rotary hadin gwiwa, da kuma inganta ingancin workpiece a matsayin dukan, da kuma inganta aiki yadda ya dace.

6)Linear Clamper:

Matsarin ya ƙunshi babban jikin matse, masu kunnawa, da sauransu. Yana da babban aikin aikin da aka yi amfani da shi tare da bibiyu jagorar madaidaiciyar birgima. Ta hanyar ka'idar ƙaddamar da ƙarfi mai ƙarfi, yana haifar da ƙarfi mai ƙarfi; yana da tsayayyen gantry, daidaitaccen matsayi, anti-vibration da Aiki don inganta taurin.

Yana da halaye kamar haka:

Amintacciya kuma abin dogaro, ƙarfi mai ƙarfi mai ƙarfi, ƙwanƙwasa axis XY mara motsi yayin hakowa da sarrafa tapping.

Ƙarfin matsananciyar matsananciyar matsananciyar ƙarfi yana ƙara tsauri na ciyarwar axial kuma yana hana ɓacin rai sakamakon girgiza.

Amsa da sauri, lokacin buɗewa da rufewa shine kawai 0.06 seconds, wanda zai iya kare kayan aikin injin da haɓaka rayuwar dunƙule gubar.

M, nickel-plated surface, mai kyau anti-tsatsa yi.

Ƙirar ƙira don guje wa tasiri mai ƙarfi lokacin ƙarawa.

7)Matsayi da clamping na workpiece

Domin zagaye flange workpiece jeri, shi za a iya sabani sanya a kan goyon bayan farantin tare da T-ramummuka, da kuma tsakiyar matsayi da aka auna ta gefen manemin shigar a cikin sandar taper rami a kowane maki uku (ciki diamita ko m diamita) a kan workpiece. . Bayan haka, ana samun ta ta atomatik ta hanyar lissafin shirin sarrafa lambobi, wanda yake daidai da sauri. Ƙunƙarar kayan aikin yana ƙulla ta hanyar matsewa wanda ya ƙunshi farantin latsawa, sandar fitarwa, sandar taye da shingen matashin kai, wanda ya dace don amfani.

8)Na'urar lubrication ta atomatik

Wannan kayan aikin na'ura an sanye shi da na'urar lubrication na Taiwan na asali volumetric matsa lamba atomatik, wanda zai iya sa mai nau'ikan motsi daban-daban ta atomatik kamar dogo na jagora, screws, racks, da sauransu, ba tare da ƙarewa ba, kuma tabbatar da rayuwar sabis na kayan aikin injin. Railyoyin jagora a bangarorin biyu na gadon injin suna sanye da murfin kariya na bakin karfe, kuma bangarorin biyu na shugaban ikon gantry mai motsi suna sanye da murfin kariya mai sassauƙa. Ana shigar da masu ƙorafi mai hana ruwa a kusa da tebur ɗin aiki, kuma layin bututun ruwa yana da kariya ta sarkar jan filastik. An shigar da labulen PVC mai laushi mai laushi a kusa da sandar.

9)Cikakken mai sarrafa CNC na dijital:

9.1. Tare da aikin ɓarna guntu, za a iya saita lokacin karyewar guntu da sake zagayowar guntu akan mahaɗin injin-inji.

9.2. Tare da aikin ɗaga kayan aiki, ana iya saita tsayin ɗaga kayan aiki akan ƙirar injin-inji. Lokacin da hakowa zuwa wannan tsayin, da rawar soja bit da sauri daga sama zuwa saman workpiece, sa'an nan shavings, sa'an nan da sauri gaba zuwa hakowa surface da ta atomatik tuba zuwa aiki abinci.

9.3. Akwatin sarrafa kayan aiki na tsakiya da naúrar hannu tana ɗaukar tsarin sarrafawa na lambobi, kuma an sanye shi da kebul na USB da nunin ruwa na LCD. Domin sauƙaƙe shirye-shirye, ajiya, nuni da sadarwa, ƙirar aiki tana da ayyuka kamar tattaunawa na injin-na'ura, ramuwar kuskure, da ƙararrawa ta atomatik.

9.4. Kayan aiki yana da aikin samfoti da sake duba matsayin rami kafin aiki, wanda ya dace sosai don aiki.

10)Mai gano gefen gani:

Kayan aiki yana sanye da mai gano gefen hoto, wanda zai iya samun matsayi na aikin aiki da sauri da sauri.

1) Shigar da mai binciken gefen a cikin guntun sandar kayan aikin injin, kuma a hankali juya igiyar don gyara tatsuniyar sa.

2) Matsar da sandal ɗin tare da ƙafar hannu, ta yadda gefen ƙwal ɗin ƙarfe mai gano gefen gefen ya taɓa aikin da sauƙi, kuma an kunna jajayen haske. A wannan lokacin, za a iya matsar sandar gaba da baya akai-akai don nemo wuri mafi kyau inda gefen ƙwal ɗin ƙarfe mai gano bakin ya taɓa kayan aikin. .

3) Yi rikodin ƙimar axis X da Y da tsarin CNC ke nunawa a wannan lokacin, kuma cika kwamfutar.

4) Nemo wuraren ganowa da yawa ta wannan hanyar

11)Ƙararrawa saka kayan aiki

Ƙararrawar ƙararrawa ta kayan aiki tana gano halin yanzu na motsin sandal. Lokacin da na yanzu ya wuce ƙimar da aka saita, na'urar ta atomatik ta yanke hukunci cewa kayan aikin ya ƙare, kuma sandal ɗin za ta janye kayan aikin kai tsaye a wannan lokacin, kuma shirin atomatik zai ƙare. Tunatar da mai aiki cewa kayan aikin ya ƙare.

12)Ƙararrawar ƙaramar ruwa

1) Lokacin da coolant a cikin tace yana tsakiyar matakin, tsarin ta atomatik yana haɗawa da motar don farawa, kuma coolant a cikin na'ura mai kwakwalwa yana gudana ta atomatik cikin tacewa. Lokacin da ya kai babban matakin, motar ta daina aiki ta atomatik.

2) Lokacin da coolant a cikin tace yana da ƙananan matakin, tsarin zai kai tsaye ya faɗakar da ma'aunin matakin zuwa ƙararrawa, sandar za ta janye kayan aiki ta atomatik, kuma injin zai daina aiki.

13) Aiki na kashe wutar lantarki

Sakamakon dakatarwar aiki wanda ya haifar da gazawar wutar lantarki kwatsam, wannan aikin zai iya sauri da kuma dacewa don samun matsayi na rami na ƙarshe da aka haƙa kafin gazawar wutar lantarki. Masu aiki za su iya ci gaba da sauri zuwa mataki na gaba, adana lokacin bincike.

Binciken Laser mai axis uku:

Kowane na'ura na Bosman an daidaita shi tare da interferometer Laser na kamfanin Burtaniya RENISHAW, kuma yana bincika daidai da rama kuskuren farar, koma baya, daidaiton matsayi, maimaita daidaiton matsayi, da sauransu, don tabbatar da kuzari, daidaiton daidaito da daidaiton sarrafa injin. . Duban ƙwallo Kowanne inji yana amfani da mashin ball na kamfanin RENISHAW na Biritaniya don daidaita daidaiton da'irar gaskiya da daidaiton na'ura. A lokaci guda, ana yin gwajin yankan madauwari don tabbatar da daidaiton injin ɗin 3D da daidaiton da'irar.

shimfidar dandali, workpiece clamping, atomatik guntu kau da bukatun

1. Babban dandamali (1 inji mai kwakwalwa): T-slot clamping work yanki. Dukansu saman ƙarshen saman da gefen gefen babban dandamali za'a iya amfani da su azaman matakan daidaitawa.

2. Sinking dandamali (1 inji mai kwakwalwa): (gefen yana sanye take da madaidaicin firam mai dacewa, kuma saman yana sanye da cikakken murfin kariya, tsarawa da shigar da mai siyarwa), babban matsayi na aiki da umarnin sarrafawa:

sarrafa murfin bawul: sakawa na ƙananan dandamali (hannun tallafi na ƙasa da kayan aiki na masu girma dabam), an daidaita farantin matsi na sama ta latsa ko mai siyarwa yana ƙira na'urar ta atomatik.

Tsarin jiki na Valve: matsayi na ƙananan dandamali (hannun tallafi na ƙasa da kayan aiki na masu girma dabam), hannayen hannu na ginshiƙan taimako na ƙananan dandamali da sandunan ejector na kayan haɗi L-dimbin yawa ana dannawa da gyarawa ko mai siyarwa ya ƙirƙira saman atomatik. na'urar matsawa.