V5-1000A 5-axis machining cibiyar
Cibiyar Injiniya Tsaye-biyar-Axis
Cibiyar mashin ɗin ta V5-1000A tana ɗaukar tsayayyen rufaffiyar tsarin gantry kuma an sanye shi da madaidaicin madaurin wutar lantarki, injin CNC mai ɗaukar hoto kai tsaye mai axis guda biyu da kuma mujallar kayan aikin servo a kwance. Yana iya gane babban-gudun, high-madaidaici, da ingantaccen machining na hadaddun sassa. Ana amfani da shi sosai a cikin sabbin kera motocin makamashi, abubuwan haɗin jirgin sama, injin injin tururi, ƙira da sauran samfuran.
1. Gabaɗaya tsarin na'ura
Cibiyar mashin ɗin V5-1000A guda biyar tana ɗaukar tsayayyen tsari na gantry, ginshiƙi yana daidaitawa akan tushe, katako yana motsawa a tsayi tare da ginshiƙi (yanayin Y), farantin nunin yana motsawa a kaikaice tare da katako (direction X), da dokin kai yana motsawa a tsaye tare da farantin faifai (alkiblar Z). Wurin aiki yana ɗaukar tsarin shimfiɗar shimfiɗar tuƙi kai tsaye, kuma alamun aiki iri-iri sun kai matakin ci gaba na ƙasa da ƙasa.
2. Tsarin ciyarwa
X, Y, Z axes suna ɗaukar matsananci-high rigidity, madaidaiciyar madaidaiciyar jagorar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar ƙirar ƙwallon ƙwallon ƙwallon ƙwallon ƙwallon ƙira, tare da ƙarancin ƙarfi da juzu'i mai ƙarfi, babban hankali, ƙaramin girgiza a babban sauri, babu mai rarrafe a ƙaramin sauri, babban matsayi. daidaito, da kuma kyakkyawan aikin servo drive.
X, Y, Z axis servo Motors an haɗa su tare da ƙwararrun ƙwallon ƙwallon ƙwallon ƙafa ta hanyar madaidaicin masu ragewa, tare da ciyarwa mai sassauƙa, daidaitaccen matsayi da daidaitaccen watsawa.
Motar servo na Z-axis tana da aikin birki. Dangane da gazawar wutar lantarki, zai iya riƙe birki ta atomatik don riƙe mashin ɗin da ƙarfi ta yadda ba zai iya jujjuya ba, wanda ke taka rawa wajen kariyar aminci.
3. Wutar lantarki
Motar da aka yi amfani da ita ta ɗauki BT50 ɗin da aka ƙera da kansa (HSKA100 spindle motorized zaɓi ne), kuma ƙarshen yana sanye da haɗin gwiwar feshin zobe don kwantar da kayan aikin. Yana yana da abũbuwan amfãni daga high gudun, high daidaici, high tsauri mayar da martani, da dai sauransu, kuma zai iya gane stepless gudun tsari, ginannen high-madaidaici encoder, iya cimma directional daidai tsayawa da m tapping.
4. Juyawa
Na'ura mai ɗaukar hoto mai ɗaurin kai tsaye-axis ɗin da ya ɓullo da kansa an sanye shi da babban madaidaicin incoder kuma mai sanyaya ruwa yana sanyaya shi a koyaushe. Yana da abũbuwan amfãni daga high rigidity, high daidaito, da kuma high tsauri mayar da martani. The worktable rungumi dabi'ar 5-18mm radial T-ramummuka, da kuma yarda load ne 2000kg (ko da yake rarraba)
5. Mujallar kayan aiki
Mujallar kayan aiki tana ɗaukar BT50 a kwance sarkar kayan aiki na kayan aiki, wanda zai iya ɗaukar kayan aikin 30.
6. Cikakken rufaffiyar tsarin amsa madauki
X, Y, Z madaidaitan gatura suna sanye da HEIDENHAIN LC195S cikakken darajar grating mai mulki; Tables na A da C suna sanye take da HEIDENHAIN RCN2310 cikakkun madaidaitan madaidaicin madaidaicin madaidaicin ra'ayi don gane cikakken rufaffiyar ra'ayi na gatura na ciyarwa 5, tabbatar da cewa injin yana da madaidaici da tsayin daka.
7. Cooling da tsarin pneumatic
An sanye shi da babban famfo mai sanyaya ruwa da tankin ruwa don samar da isasshen sanyaya don kayan aiki da kayan aiki. Fuskar ƙarshen headstock sanye take da nozzles masu sanyaya, waɗanda za a iya sarrafa su ta M code ko kwamitin kulawa.
An sanye shi da na'urar sanyaya ruwa don sanyaya zafin jiki akai-akai, don tabbatar da cewa igiyar wutar lantarki da na'urar juyawa kai tsaye suna cikin yanayin aiki mai kyau kuma suna iya aiki da kyau na dogon lokaci.
Tsarin pneumatic yana ɗaukar abubuwan pneumatic don tacewa, kuma yana fahimtar ayyukan tsaftacewa da busa ramin taper na sandar, kare hatimin iskar sandal, da busawa da tsaftace mai sarrafa grating.
8. Tsarin lubrication na tsakiya
Tushen titin titin jagora da na goro na dunƙule ƙwallon duk ana shafa su da mai mai sirara, kuma ana ba da man shafawa akai-akai da ƙima don tabbatar da daidaito da kwanciyar hankali na dunƙule ƙwallon da hanyar dogo.
9. Tsarin lubrication na mai da gas
Ita dai igiyar wutar lantarki tana dauke da na'urar da ake sanyawa mai da iskar gas da ake shigowa da ita daga kasashen waje, wacce za ta iya shafa mai da kuma sanyaya sandar. Na'urar firikwensin na iya samar da ƙararrawar ƙararrawa mara kyau, wanda zai iya tabbatar da ingancin sandar za ta iya aiki a tsaye cikin babban sauri na dogon lokaci.
10. Workpiece ma'auni tsarin
Na'urar tana sanye take da binciken rediyo na Renishaw RMP60, ana amfani da shi tare da mai karɓar RMI, mitar aiki shine 2400 MHz zuwa 2483.5 MHz, ma'aunin maimaitawa ta hanya ɗaya ƙasa da ko daidai da 1um (gudun ma'aunin 480mm / min, ta amfani da 50mm stylus), kuma yanayin aiki mai dacewa shine 5 ° C zuwa 55 ° C.
11. Tsarin auna kayan aiki
Na'urar tana sanye da kayan aikin Laser Renishaw NC4, maimaita ma'auni shine ± 0.1um, kuma zafin aiki shine 5 ° C zuwa 50 ° C.
12. Biyar-axis daidai aikin daidaitawa
Injin yana sanye da kayan aikin Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, an haɗa shi tare da tsarin ma'aunin aikin RMP60, yana ba masu amfani da injin damar bincika yanayin gatura da sauri da kuma gano matsalolin da ke haifar da canjin yanayin zafi da zafi, karon injin ko lalacewa da tsagewa. matsaloli, na iya daidaitawa da sauri da gano wuraren duba aikin, ma'auni da saka idanu yadda hadaddun injuna ke canzawa akan lokaci.
13. kariya na inji
Injin yana ɗaukar cikakken murfin kariya gabaɗaya wanda ya dace da ƙa'idodin aminci don hana fantsama na sanyaya da kwakwalwan kwamfuta, tabbatar da amintaccen aiki, da samun kyan gani. Hanyar X na injin an sanye shi da murfin kariya mai sulke, wanda zai iya kare hanyar dogo mai jagora da dunƙule ball yadda ya kamata.
14. yanayin aiki na inji
(1) Ƙarfin wutar lantarki: 380V ± 10% 50HZ ± 1HZ uku-lokaci a madadin halin yanzu
(2) Yanayin zafin jiki: 5 ℃-40 ℃
(3) Mafi kyawun zafin jiki: 20 ℃ ± 2 ℃
(4) Dangi zafi: 20-75%
(5) Matsayin tushen iska: 6± 1 mashaya
(6) Ruwan tushen iska: 500 L/min
15. Gabatarwar aiki na tsarin CNC
Siemens 840Dsl.730 CNC tsarin daidaitawa
| Abu
| Suna
| Jawabi
|
| Ayyukan tsarin | Mafi ƙarancin bugun jini daidai | Litattafai axis 0.001 mm, rotary axis 0.001° |
| Adadin ciyarwa a minti daya/juyin juya hali | ||
| Ciyarwa da saurin wucewa | ||
| Rage cin abinci 0 ~ 120% | ||
| Iyakar saurin juyi | ||
| Spindle m gudun yankan | ||
| Saka idanu spindle | ||
| Spindle override 50 ~ 120% | ||
| Nunin saurin Spindle | ||
| FRAME | Gane tsarin canjin tsarin daidaitawa da injin bevel | |
| Juyawa tsarin ma'auni kai tsaye/ kai tsaye | ||
| Ayyukan duba gaba ko aikin duba gaba | ||
| Matsakaicin kuskuren farar jagorar dunƙule | ||
| Kuskuren Tsarin Ma'auni | ||
| Kuskure Quadrant Diyya | ||
| Ladan baya | ||
| Gudanar da kayan aiki | ||
| Kanfigareshan Hardware | Adadin gatura mai sarrafawa | X, Y, Z, A, C guda biyar masu daidaita gatura da babban axis guda ɗaya |
| Ikon lokaci guda na adadin gatura | X, Y, Z, A, C haɗin axis biyar | |
| sunan axis | X, Y, Z, A, C, SP | |
| saka idanu | Nuni LCD mai launi 15, nunin rubutu cikin Sinanci/Turanci | |
| Aiki panel | OP015 cikakken aikin madannai na CNC | |
| sadarwar mutum-inji | Daidaitaccen tsari na TCU | |
| Ƙungiyar kula da injin | SINUMERIK MCP 483C PN iko panel, 50 inji keys tare da LED, tare da PROFINET, Industrial Ethernet interface. | |
| Naúrar aiki da hannu | ||
| Daidaitaccen haɗin madannai | ||
| Ethernet dubawa | Haɗe-haɗe akan NCU (aikin sadarwar bita na buɗe) | |
| tashar USB | 3 x 0.5 USB haɗe akan TCU | |
| PLC shirin | Saukewa: PLC317-3PN/DP | |
| Ayyukan interpolation | Dakatawar ciyarwa | |
| yankan zare | ||
| Yanke lokaci guda | ||
| Matsakaicin mizani mai daidaitawa guda uku | ||
| Matsakaicin tsaka-tsaki mai daidaitawa biyu na sabani | ||
| Helical interpolation | ||
| Taɓawa / Tsagewar Taɓa | ||
| shirye-shirye | Yawan zazzagewa / zagayawa | |
| editan shirin | Yi aiki da ma'aunin DIN66025, tare da manyan fasalulluka na shirye-shiryen harshe | |
| Cikakken ko ƙara shirye-shirye | ||
| Canjin mai amfani, saiti | ||
| Shirin tsalle da rassan | ||
| macro shirin | ||
| Haɗa fassarar tsarin da juyawa | ||
| Shirye-shiryen lokaci guda da machining | ||
| Umarnin shirin don komawa zuwa wurin tunani | ||
| Shirye-shiryen kwane-kwane da shirye-shiryen zagayowar gwangwani | ||
| Mirroring da scaling | ||
| zaɓin jirgin sama | ||
| Workpiece daidaita tsarin | ||
| Hakowa da niƙa zagayowar gwangwani | ||
| Sifili diyya | ||
| toshe bincike | ||
| Neman lambar shirin | ||
| Gyaran bango | ||
| kariyar shirin | ||
| Zaɓi shirin ta hanyar jagora | ||
| Ayyukan lissafi da trigonometric | ||
| Kwatanta da ayyukan ma'ana | ||
| Kunshin software na injin axis biyar | Canjin axis biyar; biyan diyya na axis biyar; aikin juyawa a kusa da cibiyar kayan aiki (RTCP) | |
| Ayyukan kariyar tsaro | Iyakokin yanki na injinan shirye-shirye | |
| Aikin gwajin shirin | ||
| tasha gaggawa | ||
| Software iyaka saka idanu | ||
| Kulawar kwane-kwane | ||
| Gano karo na kwane-kwane | ||
| Saka idanu a tsaye | ||
| Sa idanu wurin | ||
| saka idanu gudun | ||
| Ƙuntataccen yanki na sarrafawa | ||
| karfin juyi iyaka | ||
| Ayyuka na tsaro na agogon saka idanu da'irori, zafi mai zafi, baturi, ƙarfin lantarki, ƙwaƙwalwar ajiya, maɓalli mai iyaka, saka idanu fan | ||
| Hanyar aiki | AUTOMATIC | |
| JOG (manual) daidaitawa | ||
| Aiki na hannu | ||
| Shigar da bayanan hannu na MDA | ||
| Binciken NC da PLC tare da nunin rubutu, mai adana allo | ||
| aiki da nuni | Nuni aikin bincike-kai | Ciki har da yanayin REF, yanayin ƙara (x1, x10, x100) |
| Nuna wuri na yanzu | ||
| Nuni na hoto | ||
| nuni shirin | ||
| nuni kuskuren shirin | ||
| Nunin kuskuren aiki | ||
| Nunin saurin yankewa na gaske | ||
| Nunin menu na Sinanci da Ingilishi | ||
| Nunin bayanin ƙararrawa | ||
| Saitin umarni da yawa na M-code | ||
| Taimakawa PROFINET canja wurin bayanan bas | ||
| sadarwar bayanai | tashar USB | Bayanan NC, bayanan PLC da shirye-shirye ana tallafawa har zuwa U disk don shigarwa da bayanan fitarwa |
| Canja wurin bayanan Ethernet | Ta hanyar hanyar sadarwa ta Ethernet |
Babban siga
| Abu | Ƙayyadaddun bayanai | Naúrar | |||
| wurin aiki
| girman tebur aiki | φ1000×800 | mm | ||
| madaidaicin kaya mai izini | 2000 | kg | |||
| Girman T-slot | 5×18 | 个 ×mm | |||
| sarrafawa iyaka
| X axis | 1150 | mm | ||
| Y axis | 1300 | mm | |||
| Z axis | 900 | mm | |||
| A-axis | -150-130 | ° | |||
| C axis | 360 | ° | |||
| Nisa daga ƙarshen sandar fuska zuwa teburin aiki | Max | 1080 | mm | ||
| Min | 180 | mm | |||
| Spindle
| Ramin mazugi | BT50 | |||
| Matsakaicin saurin gudu | 1500 | r/min | |||
| matsakaicin gudun | 10000 | ||||
| karfin juyi S1/S6 | 191/236 | Nm | |||
| Spindle motor ikon S1/S6 | 30/37 | kW | |||
| Axis
| yi sauri | X axis | 25 | m/min | |
| Y axis | 25 | ||||
| Z axis | 25 | ||||
| Matsakaicin saurin juyawa | A-axis | 15 | rpm | ||
| C axis | 30 | rpm | |||
| X/Y/Z axis motor ikon | 3.1/4.4/2 | kW | |||
| A/C axis Motor ikon | 6.3 * 2 / 9.4 | kW | |||
| A-axis | Ƙunƙarar ƙarfi | 4000×2 | Nm | ||
| C axis | Ƙunƙarar ƙarfi | 3000 | Nm | ||
| matsakaicin adadin abinci | X/Y/Z | 25 | m/min | ||
| A/C | 15/30 | rpm | |||
| Mujallar kayan aiki
| Form mujallar kayan aiki | a kwance | |||
| Hanyar zaɓin kayan aiki | Zaɓin kayan aiki mafi kusa ta hanya biyu | ||||
| Ƙarfin mujallar kayan aiki | 30 | T | |||
| Matsakaicin tsayin kayan aiki | 400 | mm | |||
| Matsakaicin nauyin kayan aiki | 20 | kg | |||
| Matsakaicin diamita mai yanke kai | cike da wukake | φ125 | mm | ||
| Kayan aiki mara amfani | φ180 | mm | |||
| matsayi daidaito | Matsayin gudanarwa | GB/T20957.4 (ISO10791-4) | |||
| X-axis/Y-axis/Z-axis | 0.008/0.008/0.008 | mm | |||
| B axis / C axis | 8 ″/8″ | ||||
| maimaita matsayi daidaito | X-axis/Y-axis/Z-axis | 0.006/0.006/0.006 | mm | ||
| B axis / C axis | 6 ″/6″ | ||||
| Nauyin inji | 33000 | kg | |||
| jimlar ƙarfin lantarki | 80 | KVA | |||
| girman faci na inji | 7420×4770×4800 | mm | |||
Lissafin Kanfigareshan
Daidaitawa
|
| 1. Babban abubuwan da aka gyara (ciki har da tushe, shafi, katako, farantin faifai, akwatin sandal) |
| 2. X, Y, Z tsarin ciyarwar axis uku | |
| 3. Crad irin turntable AC1000 | |
| 4. Wutar lantarki | |
| 5. Lantarki kula da tsarin (ciki har da lantarki hukuma, ikon module, servo module, PLC, aiki panel, nuni, hannun hannu naúrar, lantarki hukuma kwandishan, da dai sauransu). | |
| 6. Tsarin ruwa | |
| 7. Tsarin pneumatic | |
| 8. Tsarin lubrication na tsakiya | |
| 9. Mai sanyaya ruwa | |
| 10. Chip conveyor, tankin ruwa, guntu mai tarawa | |
| 11. Mai mulki | |
| 12. murfin kariya na dogo | |
| 13. inji gaba ɗaya murfin kariya | |
| 14. Workpiece ma'auni tsarin | |
| 15. Kayan aikin saitin kayan aiki | |
| 16. Biyar-axis daidai aikin calibration | |
|
| 1. 1 takardar shaidar dacewa 2. Jerin kaya 1 kwafi 3.1 sa na inji manual (lantarki version) 4. na'ura madadin data 1 set (U disk) 5.840D ƙararrawa ganewar asali Manual 1 saiti (lantarki version)/828D ganewar asali jagora 1 kwafi (na lantarki sigar) 6.840D milling aiki manual 1 kwafi (na lantarki sigar)/828D manual aiki 1 kwafi (na lantarki sigar) 840D Jagoran Shirye-shiryen 1 na asali (Sigar lantarki) / 828D jagorar shirye-shirye 1 (Sigar lantarki) |
| Abu | Alamomi |
| X/Y/Z axis motor da tuki | Siemens, Jamus |
| sarkar makamashi | Jamus igus |
| dunƙule hali | Japan NSK/NACHI |
| Jagoran Lissafi | Schneeberg, Jamus |
| Mujallar kayan aiki | Okada |
| mai ragewa | STOBER, Jamus |
| Lubrication na tsakiya | Japan |
| Ƙwallon ƙwallon ƙafa | SHUTON, Spain |
| Abubuwan da ke huhu | Japan SMC |
| Wutar lantarki mai kwandishan | China |
| mai sanyaya ruwa | China |
| mai mulki | HEIDENHAIN, Jamus |
| Tsarin ma'aunin aiki | Renishaw, UK |
| Tsarin auna kayan aiki | Renishaw, UK |
| Patrs tare da inji | Ƙayyadaddun bayanai | Yawan |
| Iron katifa karfe |
| 8 saiti |
| Kullun anka |
| 8 saiti |
| zobba | M30 | 2 guda |
| zobba | M36 | 2 guda |
| masu dakatarwa |
| 1 saiti |
| Allen key | 10 | 1 |
| Allen key | 12 | 1 |
| Allen key | 14 | 1 |
| Allen key | 19 | 1 |
| Dutsen axis Z |
| 1 |
| Dutsen axis X |
| 1 |
| Y-axis gyarawa |
| 1 |
Godiya da Hankalin ku!
