5-Axis Vertical Machining Center V5-700B
Dubawa
V5-700 B biyar-axis machining cibiyar rungumi dabi'ar barga C-dimbin yawa tsarin, kuma sanye take da lantarki spindle, kai tsaye-drive CNC turntable da kayan aiki mujallar a matsayin misali, wanda zai iya gane high-gudun da high-daidaici machining na hadaddun sassa. Ana amfani dashi ko'ina a cikin sassauƙa da ingantaccen aiki na sabbin injinan abin hawa makamashi, akwatunan gear, injuna, ƙira, na'urorin likitancin mutum-mutumi da sauran samfuran.
Bayanin ayyuka da fasali
1. Gabaɗaya tsarin kayan aikin injin
V5-700B biyar-axis machining center rungumi dabi'ar barga tsarin C-dimbin yawa, ginshiƙi yana daidaitawa a kan gado, farantin nunin yana motsawa a kwance tare da ginshiƙi (madaidaicin X), wurin zama na nunin yana motsawa a tsayi tare da farantin nunin (Y shugabanci). ), kuma babban akwati yana motsawa a tsaye tare da wurin zama na faifan (hannun Z). Teburin aiki yana ɗaukar tsarin shimfiɗar jariri kai tsaye mai tuƙi guda ɗaya, kuma alamun aikin sa daban-daban sun kai matakin ci gaba na ƙasa da ƙasa.
2. Tsarin ciyarwa
X, Y, Z-axis linear rails da screws ball suna da ƙananan juzu'i da juzu'i mai ƙarfi, babban azanci, ƙarancin girgiza a babban gudu, babu rarrafe a ƙananan gudu, daidaiton matsayi mai girma, da kyakkyawan aikin servo drive.
X, Y, Z-axis servo Motors suna da alaƙa kai tsaye tare da madaidaicin ƙwallon ƙwallon ƙwallon ƙafa ta hanyar haɗin gwiwa, rage hanyoyin haɗin kai, fahimtar watsawa mara tazara, ciyar da sassauƙa, madaidaiciyar matsayi, da daidaitaccen watsawa.
Motar servo na Z-axis tana da aikin birki. A yayin da aka samu gazawar wutar lantarki, birki na iya riƙe mashin ɗin ta atomatik ta yadda ba zai iya jujjuya ba, wanda ke taka rawar kariya ta aminci.
3. Wutar lantarki
Ƙaƙwalwar wutar lantarki tana ɗaukar abin da ya ɓullo da kai mai girman aiki na lantarki (ƙirƙirar haƙƙin mallaka: 202010130049.4), kuma ƙarshen sanye take da nozzles masu sanyaya don kwantar da kayan aiki. Yana da abũbuwan amfãni daga babban gudun, high daidaici, kuma high tsauri mayar da martani, kuma zai iya gane stepless gudun tsari. Gina-girma madaidaicin encoder na iya gane madaidaiciyar tasha mai tsauri da tsauri mai tsauri.
4. Mujallar kayan aiki
Mujallar kayan aikin diski tana ɗaukar BT40 manipulator Tool Magazine, wanda zai iya ɗaukar kayan aikin 24.
5. Juyawa
The kai ɓullo da kai tsaye-drive shimfiɗar jariri turntable (ƙirƙirar haƙƙin mallaka 202010409192.7, 202010408203.X, 2022109170252) sanye take da high-madaidaici cikakkar encoder da aka sanyaya da ruwa mai sanyaya a akai-akai. Yana da abũbuwan amfãni daga high rigidity, high daidaito, da kuma high tsauri mayar da martani. The workbench rungumi dabi'ar 8 14mm radial T-ramummuka, tare da matsakaicin nauyin nauyin 500kg (a kwance) da 300kg (a tsaye)
| Ƙarfin ƙima (kW) | Ƙunƙarar ƙarfi (Nm) | Matsakaicin saurin gudu (rpm) | Matsakaicin karfin juyi (Nm) | Ƙididdigar halin yanzu (A) | |
| B axis | 13.3 | 2540 | 50 | 4000 | 46.9 |
| C axis | 3.7 | 700 | 50 | 1400 | 14 |
6. Cikakken rufaffiyar tsarin amsa madauki
X, Y, da Z masu linzami na layi suna sanye da jerin HEIDENHAIN LC4 cikakkun ma'auni na ƙimar darajar; B da C Rotary Tables suna sanye take da HEIDENHAIN RCN2000 jerin madaidaitan madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin ra'ayi na gatari na 5, tabbatar da cewa kayan aikin injin yana da madaidaicin madaidaici. riƙe daidaito.
An sanye shi da na'urar sanyaya ruwa don sanyaya zafin jiki akai-akai don tabbatar da cewa sandal ɗin lantarki da na'urar juyawa kai tsaye suna cikin kyakkyawan yanayin aiki kuma suna iya aiki da kyau na dogon lokaci.
Ana tace tsarin pneumatic ta hanyar abubuwan pneumatic don gane ayyukan tsaftacewa da busa ramin taper na babban shaft, kariya ta iska na babban ma'auni, da kuma jujjuya mujallu na kayan aiki da kayan aiki.
8. Tsarin lubrication na tsakiya
Tushen faifan titin jagora da na goro na dunƙule ƙwallon sun ɗauki na'urar mai mai tsaka-tsaki tare da mai mai kauri, wanda ke ba da lubrication na yau da kullun da ƙididdigewa don tabbatar da daidaito da kwanciyar hankali na dunƙule ƙwallon da layin jagora.
9. Tsarin lubrication na mai-iska
Ita dai sandar wutar lantarki tana sanye da na'urar da za ta shafa mai da iska da aka shigo da ita don yin mai da sanyi sosai. An sanye da firikwensin don samar da ƙararrawa don lubrication mara kyau, yadda ya kamata don tabbatar da cewa sandal ɗin na iya aiki a tsaye cikin babban sauri na dogon lokaci.
10. Workpiece ma'auni tsarin
Kayan aikin injin yana sanye da bincike na taɓawa HEIDENHAIN TS460 da mai karɓar siginar mara waya, wanda za'a iya shigar da shi akan sandar ta hanyar tsarin canza kayan aikin hannu ko atomatik don gane ayyukan daidaita aikin aiki, ma'aunin aiki da saitin saiti, kuma maimaita ma'aunin shine ≤ 1um (gudun bincike 1 m/min), zafin aiki shine 10 ° C zuwa 40 ° C. Ana kunna binciken taɓawa HEIDENHAIN ta hanyar canza yanayin gani. Stylus yana amfani da madaidaicin maki uku don tabbatar da kyakkyawan matsayi na kyauta. Ba shi da lalacewa yayin amfani, yana da daidaiton maimaitawa kuma yana da tsayi na dogon lokaci.
11. Tsarin auna kayan aiki
The inji kayan aiki sanye take da Renishaw NC4 Laser kayan aiki saitin kayan aiki, da ma'auni repeatability ne ± 0.1um, da kuma aiki zafin jiki ne 5 ° C zuwa 50 ° C.
12. Biyar-axis daidai calibration
Kayan aikin injin yana sanye da ƙwallan ƙira na KKH daga HEIDENHAIN, tare da jerin jerin binciken TS, don cimma daidaiton daidaitawar jujjuyawar injin kayan aikin injin, rage kurakurai yayin motsi kayan aikin injin, da cimma daidaitattun daidaito da babban maimaitawa.
(1) Ƙarfin wutar lantarki: 380V± 10% 50HZ± 1HZ AC mai hawa uku
(2) Yanayin zafin jiki: 5°C-40°C
(3) Mafi kyawun zafin jiki: 22°C-24°C
(4) Dangi zafi: 40-75%
(5) Matsin tushen iska: ≥6 mashaya
(6) Yawan fitowar iskar gas: 500 L/min
15. Gabatarwar aiki na tsarin CNC
HEIDENHAIN TNC640 tsarin CNC
(1) Yawan gatari: har zuwa madaukai masu sarrafawa 24
(2) Sigar allon taɓawa tare da aikin taɓawa da yawa
(3) Shigar da shirin: Klartext conversational da G code (ISO) shirye-shirye
(4) FK shirye-shiryen kwane-kwane na kyauta: yi amfani da yaren shirye-shiryen tattaunawa na Klartext don aiwatar da shirye-shiryen kwane-kwane kyauta tare da goyan bayan hoto.
(5) Yawan niƙa da hawan hakowa
(6) Kayan aiki ramuwa: kayan aiki radiyo ramuwa da kayan aiki tsawon diyya. Zagayen bincike
(7) Yanke bayanai: Lissafin atomatik na saurin sandal, saurin yanke, ciyar da ruwa da abinci kowane da'irar
(8) Saurin sarrafa kwane-kwane na yau da kullun: dangi zuwa hanyar cibiyar kayan aiki / dangi zuwa gefen kayan aiki
(9) Parallel Run: Shirye-shirye tare da tallafin zane yayin da wani shirin ke gudana
(10) Abubuwan da aka haɗa: madaidaiciyar layi / chamfer / hanyar baka / cibiyar da'irar / radius da'irar / tangentially haɗa baka / kusurwa
(11) Gabatowa da tashi daga kwandon shara: tangential ko perpendicular/ta hanyoyin baka
(12) Tsalle shirin: subroutine/program block maimaitawa/kowane shiri na iya zama subroutine
(13) Zagayowar gwangwani: hakowa, tapping (tare da ko ba tare da firam na iyo ba), rectangular da arc cavity. Peck hakowa, reaming, m, tabo fuskantar, tabo hakowa. Nika zaren ciki da waje. Ragewar filaye masu lebur da karkata. Cikakkun injina na aljihu na rectangular da madauwari, shugabannin rectangular da madauwari. Roughing da karewa hawan keke don madaidaiciya da madauwari tsagi. Manufofin tsararru a kan da'irori da layi. Mahimman tsari: lambar QR. Sarkar kwane-kwane, aljihun kwane-kwane. Kwakwalwa tsagi don niƙa trochoidal. Zagayowar zagayowar: sassaƙa rubutu ko lambobi tare da madaidaiciyar layi ko baka.
(14) Haɗa sauyi: fassarar, juyawa, madubi, ƙira (takamaiman axis).
(15) Q siga m shirye-shirye: lissafin aiki, ma'ana aiki, parenthesis aiki, cikakken ƙima, akai-akai þ, negation, lamba ko decimal, aikin lissafin da'irar, aikin sarrafa rubutu.
(16) Programming aid: kalkuleta. Jerin duk saƙonnin kuskure na yanzu. Ayyukan taimako mai ma'ana don saƙon kuskure. TNCguide: hadedde tsarin taimako; TNC 640 yana nuna bayanai kai tsaye daga littafin mai amfani. Taimakon zane don shirye-shiryen sake zagayowar. Tubalan sharhi da manyan tubalan a cikin shirye-shiryen NC.
(17) Samun bayanai: kai tsaye amfani da ainihin matsayi a cikin shirin NC.
(18) Zane-zane masu tabbatar da shirye-shirye: Za a iya yin simintin zane na ayyukan injin koda lokacin da wani shirin ke gudana. Babban kallo/hangen gani mai girma uku/hangen sitiriyo, da jirgin sama mai karkata/zana layin 3-D. Sikelin gida.
(19) Tallafin zane-zane na shirye-shirye: Ko da wani shirin yana gudana, za a iya nuna zane-zane (2-D zanen gano rubutun hannu) na sashin shigar da shirin NC a cikin yanayin aikin gyara shirin.
(20) Shirye-shiryen da ke gudana: simintin zane-zane na ainihi yayin aiwatar da shirin niƙa. kallon sama / kallo uku / kallon sitiriyo.
(21) Lokacin sarrafawa: Yi ƙididdige lokacin sarrafawa a cikin yanayin aiki na "Gudun gwaji". Yana nuna lokacin mashin ɗin na yanzu a cikin "Shirin Run" yanayin aiki.
(22) Koma zuwa kwane-kwane: nuna lokacin aiki na yanzu a cikin yanayin aiki na "shirin yana gudana". Katsewar shirin, fita da komawa cikin kwane-kwane.
(23) Preset point management: tebur don adana duk abin da aka saita.
(24) Teburin asali: Tables na asali da yawa, ana amfani da su don adana asalin asalin aikin.
(25) 3-D Machining: Motsi Motsi na High Quality Smooth Jerk
(26) Lokacin sarrafa toshe: 0.5 ms
(27) Ƙimar shigarwa da matakin nuni: 0.1 μm
(28) Zagayowar aunawa: daidaitawar bincike. Manual ko atomatik diyya na workpiece misalignment. Saita saitattun maki da hannu ko ta atomatik. Za a iya auna kayan aiki da kayan aiki ta atomatik.
(29) Kuskuren ramuwa: Kuskuren axis na madaidaiciya da marar layi, koma baya, jujjuya kusurwa mai kaifi na motsi madauwari, kuskuren baya, haɓakar thermal. a tsaye gogayya, zamiya gogayya.
(30) Data interface: RS-232-C/V.24, har zuwa 115 kbit/s. Extended data interface of LSV2 protocol, yi amfani da HEIDENHAIN TNCremo ko software na TNCremoPlus don sarrafa TNC daga nesa ta hanyar wannan bayanan. 2 x Gigabit Ethernet 1000BASE-T dubawa. 5 x USB tashar jiragen ruwa (1 gaban USB 2.0 tashar jiragen ruwa, 4 USB 3.0 tashar jiragen ruwa).
(31) Ganewa: Kayan aikin bincike mai zaman kansa don saurin matsala da dacewa.
(32) Mai karanta CAD: nuna daidaitattun fayilolin CAD.
Babban siga
| Abu | Naúrar | Siga | |
| Kayan aiki | Diamita mai aiki | mm | Φ700 |
| Matsakaicin nauyi a kwance | kg | 500 | |
| Matsakaicin nauyi a tsaye | kg | 300 | |
| T-slot | mm | 8×14 | |
| Kewayon sarrafawa | Nisa tsakanin sandar ƙarshen fuska da fuskar ƙarshen aiki (Max) | mm | 600 |
| Nisa tsakanin sandar ƙarshen fuska da fuskar ƙarshen aiki (Min) | mm | 150 | |
| X axis | mm | 700 | |
| Y axis | mm | 550 | |
| Z axis | mm | 450 | |
| B axis | ° | -35-110 | |
| C axis | ° | 360 | |
| Spindle | Tafi | BT40 | BT40 |
| Matsakaicin saurin gudu | rpm | 2000 | |
| Max. gudun | rpm | 15000 | |
| karfin juyi S1/S6 | Nm | 72/88 | |
| Spindle motor ikon S1/S6 | KW | 15/18.5 | |
| Axis | X axis Mai saurin wucewa | m/min | 36 |
| Y axis Mai saurin wucewa | m/min | 36 | |
| Z axis Mai saurin wucewa | m/min | 36 | |
| B axis Max. gudun | rpm | 80 | |
| C axis Max. gudun | rpm | 80 | |
| X/Y/Z axis motor ikon | Kw | 3.6/3.6/2 | |
| B/C axis motor ikon | Kw | 13.3 / 3.7 | |
| B/C axis rated juyi | Nm | 2540/700 | |
| Mujallar kayan aiki | Nau'in |
| Nau'in diski |
| Hanyar zaɓin kayan aiki |
| Zaɓin kayan aiki na Bidirectional mafi kusa | |
| Iyawa | T | 30 | |
| Max. tsawon kayan aiki | mm | 300 | |
| Max. kayan aiki nauyi | kg | 8 | |
| Max. Diamita mai yanke diski (Full Tool) | mm | φ80 | |
| Matsakaicin diamita mai yanka diski (kayan aiki mara komai a kusa) | mm | φ150 | |
| Daidaito | Sharuɗɗan tilastawa |
| GB/T20957.4 (ISO10791-4) |
| Daidaitaccen matsayi (X/Y/Z) | mm | 0.008/0.008/0.008 | |
| Daidaiton Matsayi (B/C) |
| 7 ″/7″ | |
| Matsakaicin daidaitawa mai maimaitawa | X-axis/Y-axis/Z-axis | mm | 0.006/0.006/0.006 |
| B-axis/C-axis |
| 5 ″/5″ | |
| Nauyi | kg | 8000 | |
| Iyawa | KVA | 45 | |
Daidaitaccen Lissafin Kanfigareshan
| A'a. | Suna |
| 1 | Babban abubuwan da aka gyara (ciki har da gado, ginshiƙi, farantin faifai, wurin zama na faifai, babban kaya) |
| 2 | X, Y, Z tsarin ciyarwar axis uku |
| 3 | Hannun shimfiɗar shimfiɗaɗɗen hannu guda BC630 |
| 4 | Wutar lantarki BT40 |
| 5 | Tsarin sarrafa wutar lantarki (ciki har da majalisar lantarki, tsarin samar da wutar lantarki, servo module, PLC, panel na aiki, nuni, naúrar hannu, kwandishan lantarki, da sauransu) |
| 6 | Ma'aunin ƙira: HEIDENHAIN |
| 7 | Tsarin ruwa |
| 8 | Tsarin huhu |
| 9 | Tsarin lubrication na tsakiya |
| 10 | Tsarin lubrication mai-iska |
| 11 | Chip conveyor, tankin ruwa, guntu mai tarawa: RAL7021 baki launin toka |
| 12 | Mai sanyaya ruwa |
| 13 | Na'urar auna aikin: HEIDENHAIN TS460 |
| 14 | Kayan aikin saitin kayan aiki: Renishaw NC4 |
| 15 | Daidaitaccen daidaitaccen axis guda biyar: HEIDENHAIN KKH |
| 16 | Mai gadin dogo |
| 17 | Kayan aikin injin gabaɗayan murfin kariya |
| 18 | Dangane da batu guda na amfani da software na HPMILL bayan aiwatarwa, ɗaure adireshin zahiri na kwamfutar |
| 19 | Spindle thermal elongation diyya aiki |
