Cibiyar Injin Tsaye ta Axis 5 V5-700B

Hoton da aka Fito da shi a Tsaye na Cibiyar Injin Axis 5-Axis V5-700B

Gabatarwa:

Aika mana imel

Cikakken Bayani game da Samfurin

Bayani

Cibiyar injin V5-700 B mai axis biyar ta rungumi tsarin C mai karko, kuma tana da sandar lantarki, tebur mai tuƙi kai tsaye na CNC da mujallar kayan aiki a matsayin misali, wanda zai iya yin aikin sassa masu rikitarwa masu sauri da inganci. Ana amfani da shi sosai wajen sassauƙa da inganci na sarrafa sabbin injunan abin hawa masu amfani da makamashi, akwatunan gearbox, injuna, molds, na'urorin likitanci na robotic da sauran kayayyaki.

Bayanin ayyuka da fasaloli

1. Tsarin gaba ɗaya na kayan aikin injin

Cibiyar injin V5-700B mai axis biyar ta ɗauki tsarin da ya dace da siffar C, ginshiƙin an sanya shi a kan gado, farantin zamiya yana motsawa a kwance tare da ginshiƙin (alkiblar X), kujerar zamiya tana motsawa a tsayi tare da farantin zamiya (alkiblar Y), kuma kan kai yana motsawa a tsaye tare da kujerar zamiya (alkiblar Z). Teburin aiki yana ɗaukar tsarin gadon hannu ɗaya mai tuƙi kai tsaye, kuma alamun aiki daban-daban sun kai matakin ci gaba na duniya.

2. Tsarin ciyarwa

Layukan jagora masu layi na X, Y, Z da sukurori na ƙwallo suna da ƙarancin gogayya mai tsauri da tsauri, babban ji, ƙarancin girgiza a manyan gudu, babu rarrafe a ƙananan gudu, daidaiton matsayi mai girma, da kuma kyakkyawan aikin servo drive.

Motocin X, Y, Z-axis servo suna da alaƙa kai tsaye da sukurori masu inganci ta hanyar haɗa su, rage hanyoyin haɗin tsakiya, tabbatar da watsawa mara ganuwa, ciyarwa mai sassauƙa, matsayi mai kyau, da kuma daidaitaccen watsawa mai girma.

Motar Z-axis servo tana da aikin birki. Idan wutar lantarki ta lalace, birki zai iya riƙe sandar motar ta atomatik sosai don kada ta juya, wanda hakan ke taka rawa wajen kare lafiya.

3. Ƙarfin lantarki

Sandan lantarki yana amfani da sandar lantarki mai inganci da kanta (takardar izinin ƙirƙira: 202010130049.4), kuma ƙarshen yana da bututun sanyaya don sanyaya kayan aikin. Yana da fa'idodin babban gudu, daidaito mai girma, da amsawa mai ƙarfi, kuma yana iya aiwatar da ƙa'idar saurin gudu mara matakai. An gina shi a cikin babban maƙallin daidaitawa mai ƙarfi zai iya cimma daidaitaccen tsayawa da tapping mai ƙarfi.

4. Mujallar Kayan Aiki

Mujallar kayan aikin faifan ta yi amfani da mujallar kayan aikin manipulator BT40, wadda za ta iya ɗaukar kayan aiki 24.

5. Juyawa

Teburin juyawar kai tsaye wanda aka ƙera shi da kansa (haƙƙin mallaka na ƙirƙira 202010409192.7, 202010408203.X, 2022109170252) an sanye shi da babban ma'aunin tsari mai inganci kuma ana sanyaya shi ta hanyar sanyaya ruwa a yanayin zafi mai ɗorewa. Yana da fa'idodin tauri mai yawa, babban daidaito, da kuma babban amsawar motsi. Wurin aiki yana ɗaukar ramukan T-slots 8 na radial 14mm, tare da matsakaicin ƙarfin kaya na 500kg (kwance) da 300kg (tsaye)

	Ƙarfin da aka ƙima (kW)	Matsakaicin ƙarfin juyi (Nm)	Saurin da aka ƙima (rpm)	Matsakaicin ƙarfin juyi (Nm)	Matsayin halin yanzu (A)
Axis na B	13.3	2540	50	4000	46.9
Axis na C	3.7	700	50	1400	14

6. Tsarin mayar da martani na madauki da aka rufe gaba ɗaya

An sanye gatari masu layi na X, Y, da Z da ma'aunin ƙimar raga na HEIDENHAIN LC4; Teburan juyawa na B da C an sanye su da na'urorin shigar da kusurwar ƙimar HEIDENHAIN RCN2000 don cimma cikakkiyar amsawar gatari 5 na ciyarwa, don tabbatar da cewa kayan aikin injin yana da babban daidaito da kuma riƙe daidaito mai girma.

7. Tsarin sanyaya da iska
An sanye shi da na'urar sanyaya ruwa don sanyaya zafin jiki akai-akai don tabbatar da cewa sandar lantarki da kuma teburin tuƙi kai tsaye suna cikin kyakkyawan yanayin aiki kuma suna iya aiki yadda ya kamata na dogon lokaci.

Ana tace tsarin iska ta hanyar amfani da abubuwan da ke cikin iska don cimma ayyukan tsaftacewa da hura ramin babban shaft, kariyar rufewa ta iska ta babban shaft, da kuma juya mujallar kayan aiki da mai riƙe kayan aiki.

8. Tsarin man shafawa mai tsakiya
Toshewar zamiya ta layin jagora da goro na sukurori suna amfani da na'urar shafa mai ta tsakiya tare da mai mai kauri, wanda ke ba da man shafawa na yau da kullun da adadi don tabbatar da daidaito da kwanciyar hankali na sukurori da layin jagora.

9. Tsarin shafawa mai-iska

An sanya wa wannan sandar lantarki na'urar shafa mai daga mai zuwa iska da aka shigo da ita don ta sa mai ya yi kyau da kuma sanyaya sandar. An sanya wa wannan na'urar firikwensin don samar da ƙararrawa game da shafa mai mara kyau, wanda hakan zai tabbatar da cewa sandar za ta iya aiki cikin sauri na dogon lokaci.

10. Tsarin auna kayan aiki
Kayan aikin injin yana da na'urar binciken taɓawa ta HEIDENHAIN TS460 da kuma mai karɓar siginar mara waya, waɗanda za a iya sanya su a kan sandar ta hanyar tsarin canza kayan aiki da hannu ko ta atomatik don cimma ayyukan daidaita kayan aikin, auna kayan aikin da saita wurin da aka saita, kuma maimaita ma'aunin shine ≤1um (gudun bincike 1 m/min), zafin aiki shine 10°C zuwa 40°C. Ana kunna na'urar binciken taɓawa ta HEIDENHAIN ta hanyar makullin gani. Salon rubutu yana amfani da bearing mai maki uku don tabbatar da yanayin da ya dace. Ba ya lalacewa yayin amfani, yana da daidaiton maimaitawa kuma yana da karko na dogon lokaci.

11. Tsarin auna kayan aiki

Kayan aikin injin yana da kayan aikin saita laser na Renishaw NC4, maimaituwan aunawa shine ±0.1um, kuma zafin aiki shine 5°C zuwa 50°C.

12. Daidaita daidaiton axis biyar

Kayan aikin injin yana da ƙwallan daidaitawa na KKH daga HEIDENHAIN, tare da na'urorin bincike na TS, don cimma daidaiton daidaita ma'aunin juyawa na kayan aikin injin, rage kurakurai yayin motsi na kayan aikin injin, da kuma cimma daidaito mai girma da kuma yawan maimaitawa.

13. Kariyar kayan aikin injin

Kayan aikin injin yana amfani da murfin kariya mai haɗaka wanda ya cika ƙa'idodin aminci don hana sanyaya da guntuwar fesawa, tabbatar da aiki lafiya, da kuma samun kyakkyawan kamanni. Alkiblar X na kayan aikin injin an sanye shi da garkuwar sulke, wadda za ta iya kare layin jagora da sukurori na ƙwallo yadda ya kamata.

14. Yanayin aiki na kayan aikin injin

(1) Wutar Lantarki: 380V ± 10% 50HZ ± 1HZ AC mai matakai uku

(2) Zafin yanayi: 5°C-40°C

(3) Mafi kyawun zafin jiki: 22°C-24°C

(4) Danshin da ya dace: 40-75%

(5) Matsi daga tushen iska: ≥6 mashaya

(6) Yawan kwararar iskar gas: L500/min
15. Gabatar da tsarin CNC a cikin aiki

Tsarin CNC na HEIDENHAIN TNC640

(1) Adadin gatari: har zuwa madaukai 24 na sarrafawa

(2) Sigar allon taɓawa tare da aikin taɓawa da yawa

(3) Shigar da shirye-shirye: Shirye-shiryen tattaunawa na Klartext da G code (ISO)

(4) Shirye-shiryen FK kyauta: yi amfani da yaren shirye-shiryen tattaunawa na Klartext don yin shirye-shiryen FK kyauta tare da tallafin hoto

(5) Yawan dashen da haƙa rami

(6) Diyya ga kayan aiki: diyya ga radius na kayan aiki da diyya ga tsawon kayan aiki. Zagayen bincike

(7) Bayanan yankewa: Lissafin atomatik na saurin sandar, saurin yankewa, ciyarwa ga kowace ruwa da ciyarwa ga kowace da'ira

(8) Saurin sarrafa tsari mai ɗorewa: dangane da hanyar cibiyar kayan aiki / dangane da gefen kayan aiki

(9) Parallel Run: Shirin tare da tallafin zane yayin da wani shiri ke gudana

(10) Abubuwan da ke kan kusurwa: layi madaidaiciya/shamfe/hanyar baka/tsakiyar da'ira/radius na da'ira/bakan da aka haɗa ta hanyar tangential/kusurwar zagaye

(11) Gabatarwa da kuma fita daga siffofi: hanyoyin da ke tangential ko perpendicular/ta baka

(12) Tsallakewar shirin: maimaita tsarin aiki/tsarin sakewa/kowane shiri na iya zama tsarin aiki na gaba

(13) Zagayen gwangwani: haƙa, taɓawa (tare da ko ba tare da firam ɗin taɓawa mai iyo ba), ramin murabba'i da baka. Haƙa peck, sake yin remaking, gundura, fuskantar tabo, haƙa tabo. Niƙa zare na ciki da na waje. Rage saman lebur da karkata. Cikakken aikin aljihun murabba'i da zagaye, manyan madaukai na murabba'i da zagaye. Zagayen rock da ƙarewa don ramuka madaidaiciya da zagaye. Maƙallan jeri akan da'irori da layuka. Maƙallan jeri: lambar QR. Sarkar Contour, Aljihun Contour. Ramin Contour don niƙa trochoidal. Zagayen zane: sassaka rubutu ko lambobi tare da layi madaidaiciya ko baka.

(14) Canjin daidaitawa: fassara, juyawa, madubi, sikelin (takamaiman axis).

(15) Tsarin shirye-shiryen sigogi masu canzawa na Q: aikin lissafi, aikin ma'ana, aikin baka, cikakken ƙima, þ mai ɗorewa, rashin daidaito, lamba ko adadi mai yawa, aikin lissafin da'ira, aikin sarrafa rubutu.

(16) Taimakon Shirye-shirye: kalkuleta. Jerin duk saƙonnin kuskure na yanzu. Aikin taimako mai dacewa da mahallin don saƙonnin kuskure. Jagorar TNC: tsarin taimako mai haɗawa; TNC 640 yana nuna bayanai kai tsaye daga littafin jagorar mai amfani. Tallafin zane don shirye-shiryen zagayowar. Toshe-toshe na sharhi da manyan tubalan a cikin shirye-shiryen NC.

(17) Samun bayanai: yi amfani da ainihin matsayin da ke cikin shirin NC kai tsaye.

(18) Zane-zanen tabbatar da shirye-shirye: Ana iya yin kwaikwayon zane-zane na ayyukan injina ko da lokacin da wani shiri ke gudana. Duba sama/duba mai girma uku/duba sitiriyo, da kuma zane mai karkata na tsarin aiki/zanen layi na 3-D. Girman gida.

(19) Tallafin zane-zane na shirye-shirye: Ko da wani shiri yana gudana, zane-zanen (zanen bin diddigin hannu na 2-D) na ɓangaren shirin shigarwa na NC za a iya nuna su a yanayin aikin gyara shirin.

(20) Tsarin gudanar da zane-zane: kwaikwayon zane-zane na ainihin lokaci yayin aiwatar da shirin niƙa. saman kallo/kallo uku/sitiriyo.

(21) Lokacin sarrafawa: Lissafa lokacin sarrafawa a cikin yanayin aiki na "gwaji". Yana nuna lokacin sarrafawa na yanzu a cikin yanayin aiki na "Gwaji".

(22) Komawa zuwa siffar: nuna lokacin sarrafawa na yanzu a cikin yanayin aiki na "gudun shirin". Katse shirye-shirye, barin da komawa zuwa siffar.

(23) Gudanar da ma'aunin da aka riga aka saita: tebur don adana duk wani ma'aunin da aka saita.

(24) Teburin asali: tebura masu asali da yawa, waɗanda ake amfani da su don adana asalin aikin.

(25) Injin 3-D: Sarrafa Motsi na Jerk Mai Inganci Mai Kyau

(26) Lokacin sarrafa toshewa: 0.5 ms

(27) Matakin ƙudurin shigarwa da nuni: 0.1 μm

(28) Zagayen Aunawa: daidaita na'urar bincike. Daidaitawar na'urar aiki da hannu ko ta atomatik. Saita wuraren da aka saita da hannu ko ta atomatik. Ana iya auna kayan aiki da kayan aiki ta atomatik.

(29) ramawar kuskure: kuskuren layi da mara layi, koma baya, kusurwar juyawa mai kaifi na motsi na zagaye, kuskuren baya, faɗaɗa zafi. gogayya mai tsayi, gogayya mai zamiya.

(30) Haɗin bayanai: RS-232-C/V.24, har zuwa 115 kbit/s. Tsarin bayanai mai tsawo na yarjejeniyar LSV2, yi amfani da software na HEIDENHAIN TNCremo ko TNCremoPlus don sarrafa TNC daga nesa ta wannan hanyar haɗin bayanai. Tsarin bayanai na Gigabit Ethernet 1000BASE-T guda 2. Tashoshin USB guda 5 (tashar USB 2.0 ta gaba ɗaya, tashohin USB 3.0 guda 4).

(31) Ganewar Ganewa: Kayan aikin ganowa masu zaman kansu don magance matsala cikin sauri da sauƙi.

(32) Mai karanta CAD: nuna fayilolin tsarin CAD na yau da kullun.

Babban siga

Abu		Naúrar	Sigogi
Teburin Aiki	Diamita na tebur mai aiki	mm	Φ700
	Matsakaicin nauyin kwance	kg	500
	Matsakaicin nauyin tsaye	kg	300
	Ramin T	mm	8×14
Tsarin sarrafawa	Nisa tsakanin fuskar ƙarshen sandar da fuskar ƙarshen tebur (Max)	mm	600
	Nisa tsakanin fuskar ƙarshen sandar da fuskar ƙarshen tebur (min)	mm	150
	X axis	mm	700
	Axis Y	mm	550
	Z axis	mm	450
	Axis na B	°	-35~+110
	Axis na C	°	360
Dogayen sanda	Taper	BT40	BT40
	Gudun da aka ƙima	rpm	2000
	Matsakaicin gudu	rpm	15000
	Ƙarfin fitarwa S1/S6	Nm	72/88
	Ƙarfin injin spindle S1/S6	KW	15/18.5
Axis	X axis Saurin tafiya mai sauri	m/min	36
	Axis Y Gudun tafiya mai sauri	m/min	36
	Axis Z Gudun tafiya mai sauri	m/min	36
	Axis na B Matsakaicin gudu	rpm	80
	Matsakaicin axis na C	rpm	80
	Ƙarfin injin X/Y/Z axis	Kw	3.6/3.6/2
	Ƙarfin motar B/C axis	Kw	13.3 / 3.7
	Matsakaicin ƙarfin juyi na B/C axis	Nm	2540/700
Mujallar Kayan Aiki	Nau'i		Nau'in faifan
	Hanyar zaɓin kayan aiki		Zaɓin kayan aiki mafi kusa da hanya biyu
	Ƙarfin aiki	T	30
	Matsakaicin tsawon kayan aiki	mm	300
	Matsakaicin nauyin kayan aiki	kg	8
	Matsakaicin diamita na faifan yankewa (Cikakken Kayan aiki)	mm	φ80
	Matsakaicin diamita na faifan yankewa (kayan aiki mara komai kusa da shi)	mm	φ150
Daidaito	Ka'idojin aiwatarwa		GB/T20957.4 (ISO10791-4)
	Daidaiton matsayi (X/Y/Z)	mm	0.008/0.008/0.008
	Daidaiton matsayi (B/C)		7″/7″
Daidaiton matsayi mai maimaitawa	X-axis/Y-axis/Z-axis	mm	0.006/0.006/0.006
Daidaiton matsayi mai maimaitawa	Axis na B/Axis na C		5″/5″
Nauyi		kg	8000
Ƙarfin aiki		KVA	45

Jerin Saita na Daidaitacce

A'a.	Suna
1	Babban kayan aiki (gami da gado, ginshiƙi, farantin zamiya, wurin zama na zamiya, abin ɗaga kai)
2	Tsarin ciyarwa na X, Y, Z mai kusurwa uku
3	Teburin Juyawa na Hannun Hannu Guda ɗaya BC630
4	BT40 mai amfani da wutar lantarki
5	Tsarin sarrafa wutar lantarki (gami da kabad ɗin lantarki, ɓangaren samar da wutar lantarki, ɓangaren servo, PLC, ɓangaren aiki, nuni, sashin hannu, na'urar sanyaya iska ta kabad ɗin lantarki, da sauransu)
6	Ma'aunin raga: HEIDENHAIN
7	Tsarin na'ura mai aiki da karfin ruwa
8	Tsarin iska
9	Tsarin man shafawa na tsakiya
10	Tsarin man shafawa mai-iska
11	Na'urar jigilar guntu, tankin ruwa, mai tattara guntu: RAL7021 launin toka baƙi
12	Mai sanyaya ruwa
13	Na'urar auna kayan aiki: HEIDENHAIN TS460
14	Kayan aikin saita kayan aiki: Renishaw NC4
15	Daidaita daidaito mai kusurwa biyar: HEIDENHAIN KKH
16	Mai tsaron layin dogo
17	Kayan aikin injin gaba ɗaya murfin kariya
18	Dangane da wani batu na amfani da software na bayan-sarrafawa na HPMILL, haɗa adireshin zahiri na kwamfutar
19	Aikin diyya na tsawon thermal na spindle