BOSM-1601 Adawa-Head Boring Milling Machiner
1. Amfani da kayan aiki
BOSM-1601 na'ura mai lamba biyu mai lamba ginshiƙi hannu biyu-ginshiƙi kai-zuwa kai m da milling inji ne na musamman Machine for symmetrical workpieces na yi injuna. The Machine sanye take da musamman m ginshikan da biyu sets na kwance raguna, wanda zai iya gane hakowa, milling, m da sauran aiki na workpiece a cikin tasiri bugun jini kewayon, da workpiece za a iya sarrafa a wuri a lokaci guda (babu bukatar sakandare. clamping), saurin lodawa da saurin saukewa, saurin matsayi mai sauri, daidaiton aiki mai girma da ingantaccen aiki.
2. Babban abubuwan da ke cikin Injin
Bed, workbench, hagu da ginshiƙan dama, katako, sirdi, raguna da sauran manyan sassa duk an yi su da gyare-gyaren yashi na guduro, ƙarfe mai inganci 250 na simintin gyare-gyare, annealed a cikin ramin yashi mai zafi →vibration tsufa → zazzafan tanderun raɗaɗi → rawar jiki → m machining→ Vibration tsufa → zafi tanderun annealing → vibration tsufa → gamawa, gaba daya kawar da mummunan danniya na sassa, da kuma ci gaba da aikin sassa. Na'urar tana da ayyuka kamar milling, m, hakowa, countersinking, tapping, da dai sauransu, da kuma kayan aikin sanyaya hanya ne na waje sanyaya , The Machine ya ƙunshi 6 feed gatari, wanda zai iya gane 4-axis linkage da 6-axis guda-action. Akwai shugabannin wuta guda 2. Ana nuna jagorar axial na Injin da shugaban wutar lantarki a cikin hoton da ke ƙasa.
2.1Babban tsarin tsarin ciyarwar axial watsa
2.1.1 X1/X2 axis:Rukunin yana amsawa a tsaye tare da titin jagora na kafaffen gado.
Watsawa ta X-axis: Motar AC servo mai sarrafawa da sarrafa shi, babban madaidaicin mai rage duniyar duniya yana motsa ginshiƙai guda biyu don motsawa a layi tare da axis X ta hanyar nau'in watsawa na ball.
Fom ɗin layin dogo: Ƙarfafa madaidaicin layin jagora guda biyu an shimfiɗa su. Madaidaicin ƙimar ƙwallon ƙwallon a cikin nau'in watsawa shine C5.
2.1.2 Y1/Y2 axis:An shigar da shugabannin iko masu ban sha'awa da niƙa I, II da ginshiƙansu bi da bi a kan manyan hanyoyin jagorar tushe mai ƙarfi a ɓangarorin biyu, kuma suna amsawa tare da titin jagorar tushe tare da gatura na Y1 da Y2. Ana amfani da motar AC servo don tuƙi da sarrafa nau'in watsa wasan ƙwallon ƙwallon ƙwallon, ja sirdi don motsawa, da gane motsin layi tare da axis Y.
Tsarin dogo na jagora: 4 layin jagorar dogo + ƙwallon ƙwallon ƙwallon ƙafa. Madaidaicin makin dunƙule ƙwallon a cikin nau'in watsawa shine C5, kuma an karɓi ikon sarrafa madaidaicin-rufe.
2.1.3 Z1/Z2 axis:Ƙwayoyin wutar lantarki masu banƙyama da niƙa I, II da sirdi masu zamewa ana girka su a tsaye a ƙarshen ginshiƙan biyun, kuma suna amsawa tare da gatari Z1 da Z2 sama da ƙasa ginshiƙan jagorar.
Watsawa Z1-axis: Ana amfani da motar AC servo don tuƙi da sarrafa madaidaicin madaidaicin mai ragewar duniya da nau'in watsa ball, kuma ana tura ragon don motsawa a layi tare da axis Z.
Tsarin dogo na jagora: 2 tsarin layin dogo na jagora na layi an karɓi. Matsakaicin daidaiton ƙwallon ƙwallon a cikin nau'in watsawa shine C5.
2.2 Cire Chip da sanyaya
Akwai karkace da lebur sarkar guntu conveyors shigar a bangarorin biyu a karkashin workbench, da kuma kwakwalwan kwamfuta za a iya kai tsaye isar zuwa guntu isar a karshen ta biyu matakai na karkace da sarkar faranti don gane wayewa samarwa. Akwai famfo mai sanyaya a cikin tanki mai sanyaya na isar da guntu, wanda za'a iya amfani dashi don sanyaya kayan aiki na waje don tabbatar da aiki da rayuwar sabis na kayan aiki, kuma ana iya sake sarrafa na'urar.
3. Cikakken tsarin sarrafa lambobi na dijital:
3.1. Tare da aikin tsinke guntu, za a iya saita lokacin karyewar guntu da sake zagayowar guntu akan mahaɗin injin-inji.
3.2. An sanye shi da aikin ɗaga kayan aiki, ana iya saita nisan ɗaga kayan aiki akan injin injin. Lokacin da nisa ya kai, kayan aiki yana ɗagawa da sauri, sa'an nan kuma an jefar da kwakwalwan kwamfuta, sa'an nan kuma an tura shi da sauri zuwa filin hakowa kuma ta atomatik ya canza zuwa aiki.
3.3. Akwatin sarrafa aiki na tsakiya da naúrar hannun hannu sun ɗauki tsarin sarrafa lambobi kuma suna sanye da kebul na kebul da nunin kristal ruwa na LCD. Domin sauƙaƙe shirye-shirye, ajiya, nuni da sadarwa, ƙirar aiki tana da ayyuka kamar tattaunawa na injin-na'ura, ramuwar kuskure, da ƙararrawa ta atomatik.
3.4. Kayan aiki yana da aikin samfoti da sake duba matsayi na rami kafin aiki, kuma aikin ya dace sosai.
4. Lubrication ta atomatik
Na'ura madaidaicin madaidaiciyar jagorar dogo nau'i-nau'i, madaidaicin ƙwal ɗin dunƙule nau'i-nau'i da sauran madaidaitan nau'ikan motsin motsi suna sanye da tsarin lubrication na atomatik. Fam ɗin mai ta atomatik yana fitar da mai mai matsa lamba, kuma ɗakin mai mai ƙididdigewa yana shiga cikin mai. Bayan ɗakin mai ya cika da mai, lokacin da tsarin tsarin ya tashi zuwa 1.4-1.75Mpa, an rufe maɓallin matsa lamba a cikin tsarin, famfo ya tsaya, kuma bawul ɗin saukewa yana saukewa a lokaci guda. Lokacin da matsa lamba mai a hanya ya faɗi ƙasa da 0.2Mpa, mai mai ƙididdigewa ya fara cika wurin mai kuma ya cika cika mai guda ɗaya. Saboda ingantaccen man fetur na injector mai ƙididdigewa da kuma gano matsi na tsarin, samar da man fetur yana da tabbaci, tabbatar da cewa akwai fim din mai a saman kowane nau'i na kinematic, rage rikici da lalacewa, da kuma hana lalacewa tsarin ciki wanda ya haifar da zafi. , don tabbatar da daidaito da rayuwar Injin. Idan aka kwatanta da nau'in dogo na jagorar zamewa, nau'in layin dogo mai birgima da aka yi amfani da shi a cikin wannan Injin yana da fa'idodi masu yawa:
① High motsi hankali, da gogayya coefficient na birgima jagora dogo ne karami, kawai 0.0025-0.01, da kuma tuki ikon da aka ƙwarai rage, wanda shi ne kawai daidai da 1 na talakawa inji. /10.
② Bambance-bambancen da ke tsakanin tsattsauran ra'ayi da tsattsauran ra'ayi yana da ƙananan ƙananan, kuma aikin da ake biyo baya yana da kyau, wato, tazarar lokaci tsakanin siginar tuki da aikin injiniya yana da ɗan gajeren lokaci, wanda ke da kyau don inganta saurin amsawa da kuma hankali na tsarin kula da lambobi. ④ Yana iya gane motsi maras ƙarfi kuma ya inganta ƙarfin motsi na tsarin injiniya. ⑤Waɗanda ƙwararrun masana'antun ke samarwa, yana da madaidaicin madaidaici, haɓaka mai kyau da sauƙin kulawa.
5. Yanayin amfani da inji:
5.1. Bukatun muhalli don amfani da kayan aiki
Tsayawa matakin zafin jiki akai-akai shine muhimmin abu don yin mashin daidaici.
(1) Abubuwan da ake buƙata na yanayi na yanayi sune -10 ° C zuwa 35 ° C, lokacin da yanayin zafi ya kasance 20 ° C, zafi ya kamata ya zama 40% zuwa 75%.
(2) Domin kiyaye daidaiton daidaiton Injin a cikin kewayon da aka ƙayyade, ana buƙatar mafi kyawun yanayin yanayi ya zama 15 ° C zuwa 25 ° C, da bambancin zafin jiki.
Dole ne kada ya wuce ± 2°C/24h.
5.2 Powerarfin wutar lantarki: 3-lokaci, 380V, a cikin kewayon ± 10% canjin wutar lantarki, mitar wutar lantarki: 50HZ.
5.3 Idan wutar lantarki a wurin aiki ba ta da ƙarfi, injin ya kamata a sanye shi da ingantaccen wutar lantarki don tabbatar da aikin na'ura na yau da kullun.
5.4 Injin yakamata ya sami ingantaccen ƙasa: waya ta ƙasa shine waya tagulla, diamita na waya bai kamata ya zama ƙasa da 10mm² ba, kuma juriya na ƙasa yana ƙarami zuwa 4 ohms.
5.5 Don tabbatar da aikin aiki na yau da kullun na kayan aiki, idan iska mai matsa lamba na tushen iska ba zai iya cika buƙatun tushen iska ba, ya kamata a shigar da shi akan Injin.
Ƙara saitin na'urar tsabtace tushen iska (dehumidification, raguwa, tacewa) kafin iska.
5.6 Kiyaye kayan aiki daga hasken rana kai tsaye, girgizawa da tushen zafi, masu samar da wutar lantarki, injin walda, da sauransu, don guje wa gazawar samar da Injin ko asarar daidaiton Injin.
6. Siffofin fasaha
| Samfura | 1601 | |
| Girman girman aikin aiki | Tsawon × nisa × tsawo (mm) | 16000×1000×1500 |
| Matsakaicin ciyarwar inji | Nisa (mm) | 1300 |
| Girman tebur aiki | Nisa X (mm) | 16000*1000 |
| Tafiya na ginshiƙi | Rukunin yana matsawa baya da baya (mm) | 1600 |
| Juya sama da ƙasa | Tafiyar sama da ƙasa (mm) | 1500 |
| Tsayi daga cibiyar spindle zuwa jirgin tebur | 100-1600 mm | |
| Horizontal high ƙarfi sandal ikon shugaban daya biyu | Yawan (2) | 2 |
| Spindle taper | BT50 | |
| Broach | Watsawa ta atomatik, canjin kayan aikin hannu | |
| Diamita na yankan (mm) | ≤Φ200 | |
| Diamita na taɓawa (mm) | M3-M30 | |
| Gudun juzu'i (r/min) | 30-3000 | |
| Servo spindle motor power (kw) | 30*2 | |
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| Tazarar tafiya hagu da dama tsakanin ƙullun igiya biyu | 400-1600 mm |
| Tafiyar hagu da dama na ginshiƙai biyu (mm) | 600 kowanne | |
| Kayan aiki sanyaya | Ciki sanyaya, sanyaya waje | |
| Daidaiton Matsayi Bidirectional | 300mm | ± 0.032 |
| Matsakaicin maimaituwa daidaitattun matsayi | 300mm | ± 0.025 |
| Girman Injin | Tsawon × nisa × tsawo (mm) | Dangane da zane-zane (idan akwai canje-canje a cikin tsarin ƙira, za mu sanar da ku) |
| Babban nauyi (t) | 72T | |
