BOSM -5020-5Z Adawa-Head Boring Machine
1. Amfani da kayan aiki:
BOSM-5020-5Z CNC workbench hannu biyu-ginshiƙi kai-da-kai m da milling inji ne na musamman Machine don aikin injiniya inji m workpieces. The Machine sanye take da wani musamman m workbench da biyu sets na kwance raguna, wanda zai iya gane hakowa, milling, m da sauran aiki na workpiece a cikin tasiri bugun jini kewayon, da workpiece za a iya sarrafa a wuri a lokaci guda (babu bukatar. na biyu clamping), sauri loading da saukewa gudu, sauri matsayi gudun, high aiki daidaito da kuma high aiki yadda ya dace.
2. Tsarin kayan aiki:
2.1. Babban abubuwan da ke cikin Injin
Gado, benci, ginshiƙan hagu da dama, katako, gantry haɗa katako, sirdi, raguna, da sauransu, duk an yi su ne da gyare-gyaren yashi na guduro, ƙarfe mai inganci 250 na simintin gyare-gyare, annealed a cikin ramin yashi mai zafi → vibration Tsufa → m machining → rawar jiki tsufa → raɗaɗɗen murhu → ƙararrawar girgiza → ƙarewa, kawar da mummunan damuwa na sassan gaba ɗaya, da kiyaye aikin sassan. Kafaffen gado, ginshiƙan hagu da dama, gantry, da benci suna motsawa; Machine yana da milling, m Yanke, hakowa, countersinking, tapping da sauran ayyuka, da kayan aikin sanyaya hanya ne na waje sanyaya, da Machine ya ƙunshi 5 feed gatari, wanda zai iya gane 4-axis linkage, 5-axis guda-action, 2 ikon shugabannin. , Ana nuna axial Machine da shugaban wutar lantarki a cikin hoton da ke ƙasa.
2.2. Babban tsarin tsarin ciyarwar axial watsa
2.2.1. X-axis: Tebur mai aiki yana komawa gefe tare da titin jagora na kafaffen gado.
X-axis watsa: AC servo motor da high-madaidaici planetary rage ana amfani da su fitar da worktable ta ball dunƙule watsa don gane X-axis mikakke motsi.
Tsarin dogo na jagora: shimfiɗa madaidaiciyar madaidaicin layin jagora biyu masu ƙarfi
2.2.2.Y1 axis: Shugaban wutar lantarki da rago suna tsaye a gefen gaba na ginshiƙi, kuma suna mayar da martani hagu da dama tare da titin jagora na ginshiƙi.
watsa Y1-axis: Ana amfani da motar AC servo don fitar da dunƙule ƙwallon don fitar da sirdi don motsawa, da kuma gane motsin layin Y1-axis.
Form dogo na jagora: guda 4 na nau'in layin jagora na nau'in 45.
2.2.3.Y2 axis: Rago na biyu na shugaban wutar lantarki an shigar dashi a tsaye a gefen gaba na ginshiƙi, kuma yana amsawa hagu da dama tare da titin jagora na ginshiƙi.
watsa Y2-axis: Ana amfani da motar AC servo don fitar da ƙwallon ƙwallon don fitar da motsin sirdi don gane motsin layin Y1-axis.
Form dogo na jagora: guda 4 na nau'in layin jagora na nau'in 45
2.2.4. Z1 axis: An shigar da sirdi mai zamewa shugaban wuta a tsaye a gefen gaba na ginshiƙin dama, kuma yana amsa sama da ƙasa tare da titin jagorar ginshiƙi.
Z1-axis watsawa: AC servo motor da high-madaidaici planetary rage ana amfani da su fitar da rago don matsawa ta cikin ball dunƙule don gane Z1-axis linear motsi.
Tsarin dogo na jagora: 2 65 nau'in layin jagora na layi
2.2.5.Z2 axis: An shigar da sirdi na kan madaurin wutar lantarki a tsaye a gefen gaba na ginshiƙin dama, kuma yana amsa sama da ƙasa tare da titin jagorar ginshiƙi.
Z1-axis watsawa: AC servo motor da high-madaidaici planetary rage ana amfani da su fitar da rago don matsawa ta cikin ball dunƙule don gane Z2-axis linear motsi.
Tsarin dogo na jagora: 2 65 nau'in layin jagora na layi
Babban ingancin HT250 ginshiƙin simintin gyare-gyare 2 guda na nau'in 65 masu nauyi masu nauyi na layin jagora
Shugaban wuta mai ban sha'awa da niƙa (ciki har da shugaban wutar lantarki 1 da 2) ragon murabba'i ne na fili, kuma jagorar motsi tana jagora ta hanyar dogo na jagora na madaidaiciya 4. Motar tana amfani da motar AC servo don fitar da madaidaicin ƙwallon ƙwallon ƙafa. Na'urar tana sanye da ma'aunin ma'aunin nitrogen. , Rage ƙarfin ɗaukar nauyi na shugaban injin akan dunƙule da motar servo. Motar Z-axis tana da aikin birki ta atomatik. A yayin da aka samu gazawar wutar lantarki, birki ta atomatik zai riƙe mashin ɗin ta yadda ba zai iya juyawa ba. Lokacin aiki, lokacin da rawar sojan ba ta taɓa kayan aikin ba, zai ciyar da sauri; lokacin da rawar sojan ya taɓa kayan aikin, zai canza ta atomatik zuwa ciyarwar aiki. Lokacin da rawar rawar soja ta shiga cikin aikin aikin, za ta canza ta atomatik zuwa saurin juyawa; lokacin da ƙarshen rawar soja ya bar aikin aiki kuma ya kai matsayin da aka saita, zai matsa zuwa matsayi na gaba don gane wurare dabam dabam ta atomatik. Kuma yana iya gane ayyukan hako rami makaho, niƙa, chamfering, ƙwanƙwasa guntu, cire guntu ta atomatik, da dai sauransu, wanda ke haɓaka yawan aiki.
Shugaban 500mm mai murabba'in bugun ragon madaurin rago yana amfani da jagororin layi maimakon abubuwan da aka saka na gargajiya don inganta daidaiton jagora yayin riƙe da tsayayyen ragon murabba'in.
2.3. Chip cirewa da sanyaya
Akwai karkace da lebur sarkar guntu conveyors shigar a bangarorin biyu a karkashin workbench, da kuma kwakwalwan kwamfuta za a iya kai tsaye isar zuwa guntu isar a karshen ta biyu matakai na karkace da sarkar faranti don gane wayewa samarwa. Akwai famfo mai sanyaya a cikin tanki mai sanyaya na isar da guntu, wanda za'a iya amfani dashi don sanyaya kayan aiki na waje don tabbatar da aiki da rayuwar sabis na kayan aiki, kuma ana iya sake sarrafa na'urar.
3. Cikakken tsarin sarrafa lambobi na dijital:
3.1. Tare da aikin tsinke guntu, za a iya saita lokacin karyewar guntu da sake zagayowar guntu akan mahaɗin injin-inji.
3.2. An sanye shi da aikin ɗaga kayan aiki, ana iya saita nisan ɗaga kayan aiki akan injin injin. Lokacin da nisa ya kai, kayan aiki yana ɗagawa da sauri, sa'an nan kuma an jefar da kwakwalwan kwamfuta, sa'an nan kuma an tura shi da sauri zuwa filin hakowa kuma ta atomatik ya canza zuwa aiki.
3.3. Akwatin sarrafa aiki na tsakiya da naúrar hannun hannu sun ɗauki tsarin sarrafa lambobi kuma suna sanye da kebul na kebul da nunin kristal ruwa na LCD. Domin sauƙaƙe shirye-shirye, ajiya, nuni da sadarwa, ƙirar aiki tana da ayyuka kamar tattaunawa na injin-na'ura, ramuwar kuskure, da ƙararrawa ta atomatik.
3.4. Kayan aiki yana da aikin samfoti da sake duba matsayi na rami kafin aiki, kuma aikin ya dace sosai.
4. Lubrication ta atomatik
Na'ura madaidaicin madaidaiciyar jagorar dogo nau'i-nau'i, madaidaicin ƙwal ɗin dunƙule nau'i-nau'i da sauran madaidaitan nau'ikan motsin motsi suna sanye da tsarin lubrication na atomatik. Fam ɗin mai ta atomatik yana fitar da mai mai matsa lamba, kuma ɗakin mai mai ƙididdigewa yana shiga cikin mai. Bayan ɗakin mai ya cika da mai, lokacin da tsarin tsarin ya tashi zuwa 1.4-1.75Mpa, an rufe maɓallin matsa lamba a cikin tsarin, famfo ya tsaya, kuma bawul ɗin saukewa yana saukewa a lokaci guda. Lokacin da matsa lamba mai a hanya ya faɗi ƙasa da 0.2Mpa, mai mai ƙididdigewa ya fara cika wurin mai kuma ya cika cika mai guda ɗaya. Saboda ingantaccen man fetur na injector mai ƙididdigewa da kuma gano matsi na tsarin, samar da man fetur yana da tabbaci, tabbatar da cewa akwai fim din mai a saman kowane nau'i na kinematic, rage rikici da lalacewa, da kuma hana lalacewa tsarin ciki wanda ya haifar da zafi. , don tabbatar da daidaito da rayuwar Injin. Idan aka kwatanta da nau'in dogo na jagorar zamewa, nau'in layin dogo mai birgima da aka yi amfani da shi a cikin wannan Injin yana da fa'idodi masu yawa:
①A motsi hankali ne high, da gogayya coefficient na mirgina jagora dogo ne kananan, kawai 0.0025 ~ 0.01, da kuma tuki ikon da aka ƙwarai rage, wanda shi ne kawai daidai da 1/10 na talakawa kayan.
② Bambance-bambancen da ke tsakanin tsattsauran ra'ayi da tsattsauran ra'ayi yana da ƙananan ƙananan, kuma aikin da ake biyo baya yana da kyau, wato, tazarar lokaci tsakanin siginar tuki da aikin injiniya yana da ɗan gajeren lokaci, wanda ke da kyau don inganta saurin amsawa da kuma hankali na tsarin kula da lambobi.
③Ya dace da motsi na linzamin kwamfuta mai sauri, kuma saurin sa nan take ya fi sau 10 sama da na titin jagorar zamiya.
④ Yana iya gane motsi maras ƙarfi kuma ya inganta ƙarfin motsi na tsarin injiniya.
⑤Waɗanda ƙwararrun masana'antun ke samarwa, yana da madaidaicin madaidaici, haɓaka mai kyau da sauƙin kulawa.
5.Binciken Laser mai axis uku:
Kowane injin na Bosman an daidaita shi ta hanyar interferometer Laser na kamfanin RENISHAW a cikin Burtaniya don bincika daidai da rama kuskuren farar, koma baya, daidaiton matsayi, maimaita daidaiton matsayi, da sauransu, don tabbatar da tsauri, daidaiton kwanciyar hankali da daidaiton aiki. inji . Duban wasan ƙwallon ƙafa Kowane inji yana amfani da mashin ball daga kamfanin RENISHAW na Burtaniya don daidaita daidaiton da'irar gaskiya da daidaiton na'ura, da gudanar da gwaje-gwajen yankan madauwari a lokaci guda don tabbatar da daidaiton injin 3D da daidaiton madauwari na injin.
6. Yanayin amfani da inji:
6.1. Bukatun muhalli na amfani da kayan aiki
Tsayawa matakin zafin jiki akai-akai shine muhimmin abu don yin mashin daidaici.
(1) Abubuwan da ake buƙata na yanayi na yanayi sune -10 ° C zuwa 35 ° C, lokacin da yanayin zafi ya kasance 20 ° C, zafi ya kamata ya zama 40% zuwa 75%.
(2) Domin kiyaye daidaiton daidaiton Injin a cikin kewayon ƙayyadaddun, ana buƙatar mafi kyawun yanayin yanayi ya zama 15°C zuwa 25°C, kuma bambancin zafin jiki ba zai wuce ±2°C/24h ba.
6.2. Wutar wutar lantarki: 3 matakai, 380V, a cikin kewayon ± 10% canjin wutar lantarki, mitar wutar lantarki: 50HZ.
6.3. Idan wutar lantarki a yankin da ake amfani da ita ba ta da ƙarfi, injin ya kamata a sanye shi da ingantaccen wutar lantarki don tabbatar da aikin na'ura na yau da kullun.
6.4. Na'urar yakamata ta sami ingantaccen ƙasa: waya ta ƙasa shine waya tagulla, diamita na waya bai kamata ya zama ƙasa da 10mm² ba, kuma juriya na ƙasa yakamata ya zama ƙasa da 4 ohms.
6.5. Don tabbatar da aikin aiki na yau da kullun na kayan aiki, idan iska mai matsa lamba na tushen iska ba zai iya biyan buƙatun tushen iska ba, dole ne a ƙara saitin na'urar tsabtace iska (dehumidification, ragewa, tacewa) kafin ɗaukar iska. na Machine.
6.6. Kiyaye kayan aiki daga hasken rana kai tsaye, girgizawa da tushen zafi, manyan janareta masu yawa, injin walda lantarki, da sauransu, don gujewa gazawar samar da Injin ko asarar daidaiton Injin.
7.Ma'auni na fasaha:
| Samfura | 5020-5Z | |
| Matsakaicin girman aiki na aiki | Tsawon × nisa × tsawo (mm) | 5000×2000×2500 |
| Gantry iyakar ciyarwa | Nisa (mm) | 2300 |
| girman tebur aiki | Nisa X (mm) | 5000*2000 |
| Tafiya na tebur | Wurin aiki yana matsawa baya da baya (mm) | 5000 |
| Rago biyu daga sama da ƙasa | Sama da ƙasa bugun rago (mm) | 2500 |
| Horizontal ram type hako shugaban wutar lantarki daya biyu | Yawan (2) | 2 |
| Horizontal ram type hako shugaban wutar lantarki daya biyu | Spindle taper | BT50 |
| Gudun juzu'i (r/min) | 30-5000 | |
| Servo spindle motor power (kw) | 37*2 | |
| Nisa tsakanin cibiyoyi na ƙarshen hanci na sanduna biyu (mm) | 1500-2500 mm | |
| bugun hagu da dama na rago daya (mm) | 500 | |
| bugun hagu da dama na raguna biyu (mm) | 1000 | |
| Daidaiton Matsayi Bidirectional | 300mm*300mm | ± 0.025 |
| Matsakaicin maimaituwa daidaitattun matsayi | 300mm*300mm | ± 0.02 |
| Babban nauyi (t) | (kusan) 55 | Babban nauyi (t) |
