CNC mai sauri mai tsawon axis 5 GMH-2045-Q

Gabatarwa:


Cikakken Bayani game da Samfurin

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Gabatar da injin mai axis 5

Cibiyar injina mai saurin gudu ta gada mai nau'in gada mai sauri biyar, tsarin kayan aikin injin gabaɗaya yana ɗaukar tsarin gantry mai tsayi, don haka manyan sassan motsi guda uku na kayan aikin injin masu nauyi suna cikin mafi sauƙi, mafi ƙarancin ƙarfin tuƙi da kuma saurin amsawar servo mai ƙarfi. An haɗa gado da teburin aiki waɗanda ke ɗauke da nauyin yankewa cikin ɗaya, ba wai kawai tsarin gabaɗaya yana da ƙanƙanta ba, ƙimar amfani da sarari yana da girma, har ma da ingantaccen ƙarfi da daidaito na kayan aikin injin an inganta su, kuma shigarwa da jigilar su sun dace. Tallafin jagora na babban katako mai tsayi yana ɗaukar ƙirar layukan jagora masu ƙarfi guda biyu tare da zamiya da yawa, wanda ke guje wa matsayi mai yawa na sassan jagorar motsi masu girma da buƙatun injinan manyan sassa na asali. Tare da kan injin niƙa mai tsayi mai tsayi biyar, babban shaft yana ɗaukar kan juyawa mai sauri biyu, wanda zai iya cimma niƙa mai aiki da ƙarewa mai sauri a ƙarƙashin haɗin axis biyar. Babban saurin spindle, babban daidaito da kyakkyawan riƙewa daidai, man shafawa da tururi, sanyaya zagayawa da tilastawa.
Adadin manyan gatari na cibiyar injinan gada mai sauri biyar an raba su zuwa axis mai layi X-axis, Y-axis, Z-axis, axis mai juyawa C-axis, A-axis. Haɗin gatari biyar yana kammala sarrafa kayan aiki a cikin lanƙwasa sararin samaniya da saman hadaddun abubuwa Wahala, zurfin haƙa rami, ramin rami da injinan taper akan saman hadaddun abubuwa, da kuma ingantaccen injinan sassa masu rikitarwa na musamman.

Dogayen sanda
Cibiyar injinan gantry mai tsawon axis biyar za a iya sanye ta da sandunan motsi guda uku daban-daban: babba, matsakaici da ƙasa. Matsakaicin gudu zai iya kaiwa 20000rpm, ƙarfin spindle shine 25KW, kuma matsakaicin karfin juyi zai iya kaiwa 30.8Nm. Mai riƙe kayan aiki shine HSK-A63; kayan aikin yana da ƙarfin hydraulic, kuma tsarin manne kayan aiki yana da babban ƙarfin riƙewa; dogon kayan aikin yana da hanyar fitar ruwa daga tsakiyar spindle don sanyaya wurin sarrafawa, wanda ke ƙara inganta daidaiton sarrafawa; ƙarfin yankewa yana da girma, ingancin yankewa yana da yawa, lokacin sarrafawa yana da gajeru, kuma ingancin kuzarin samarwa yana da kyau, wanda ya shafi duk buƙatun kasuwa!

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Kan axis 5
Kan hannu biyu mai axis biyar da aka haɗa shi da injin injin ƙarfin juyi mai ƙarfi na magnet na dindindin;
Tare da babban maƙallin kusurwa mai daidaito;
Kuma tsarin matsewa mai matuƙar mahimmanci;
Kan axis biyar mai tsari mai ƙarfi da kwanciyar hankali gabaɗaya yana da tsari mai ƙanƙanta, kyakkyawan tauri da kuma sassauci mai kyau;
Yana magance gyara kurakurai da matsewa da ake buƙata da yawa don sake sanya kayan aikin a kusurwoyi masu rikitarwa, kuma yana rage kuskuren sanyawa. Ya dace da samfuran da ke da siffar sassa masu rikitarwa da buƙatun daidaito mai girma. Yana iya kammala sarrafa saman da ke lanƙwasa a kusurwoyi daban-daban a cikin matsewa ɗaya da inganta ingancin samarwa. Tsarin keɓancewa, ƙirar modular mai daidaito, don cimma manyan ayyukan faɗaɗawa.

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Gado, ginshiƙi, katako, wurin zama mai zamiya da kuma ragon cibiyar injinan gada mai saurin gudu biyar siminti ne, waɗanda ke tabbatar da isasshen ƙarfin injin kuma sun dace da halayen aikin. Su sassa ne masu siririn bango da aka haɗa da walda kuma aikin yana da tsayi. Yanayin yankewa yana da kyau, ƙimar cire ƙarfe yana da yawa, damuwar da yanke kayan aikin ke haifarwa ƙarami ne, kuma ingancin saman kayan aikin yana da kyau; a lokaci guda, saurin motsi yana da sauri, kuma ana buƙatar ƙarin lokaci kaɗan. Sarrafa kusurwa, sarrafa saman, da sauƙaƙe sarrafawa. Duk injin yana kewaye da kariya, kayan aikin injin yana da aikin cire guntu ta atomatik, kuma yana da aikin sanyaya ruwa. Kayan aikin injin yana da kyakkyawan kamanni, aiki mai dacewa da kulawa.

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Tsarin layin jagora na X: ginshiƙin yana da layukan jagora guda huɗu masu nauyi na nadawa masu layi 35mm. Zai iya biyan buƙatun ƙarfi da ƙarfi na firam ɗin gantry, kuma yana iya biyan fa'idodin fasaha na ƙaramin haɗin gogayya, saurin motsi mai sauri da tsawon rai; hanyar shafawa: shafa mai; alamar ma'aunin waya: Taiwan Shangyin ko alamar iri ɗaya;
(2) Tuƙin X-axis: Bayan an yi amfani da injin AC servo don ƙarawa da rage gudu, yana tura sukurori mai daidaito na diamita 50mm don juyawa don cimma ci gaban hagu da dama na skateboard; Hanyar shafawa: shafa mai; Alamar sukurori: Taiwan Shangyin ko alamar iri ɗaya;
(3) An sanye shi da ma'aunin madauri mai cikakken daidaito; alamar sikelin madauri: Spain FAGOR ko alamar iri ɗaya;
(4) Kariyar layin jagora: Ana amfani da garkuwar ramin fata don kariya don hana abubuwan waje shiga da gurɓata layin jagora. Murfin kariya yana da kyakkyawan kamanni da tsari mai kyau.

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(1) Tsarin layin dogo mai jagora: Axis na Y yana ɗaukar layukan jagora guda biyu masu nauyi guda 55 a matsayin jagora da kuma hanyar ɗaukar kaya don motsi na gefe da kwance na zamewar. Yana iya biyan buƙatun fasaha na kammalawa mai sauri da yankewa mai sauƙi. Hanyar shafa man shafawa: shafa man shafawa. Alamar ma'aunin waya: Taiwan Shangyin ko alamar iri ɗaya;
(2) Tuƙin Y-axis: Bayan an yi amfani da injin AC servo don ƙarawa da rage gudu, yana tura sukurori mai daidaito na diamita 50mm don juyawa don cimma ci gaban farantin zamiya na hagu da dama. Hanyar shafawa: shafa mai. Alamar sukurori: Taiwan Shangyin ko alamar iri ɗaya;
(3) An sanye shi da ma'aunin grating mai cikakken daidaito; alamar sikelin grating: Spain FAGOR ko alamar iri ɗaya;
(4) Kariyar layin jagora: Ana amfani da garkuwar ramin fata don kariya don hana abubuwan waje shiga da gurɓata layin jagora. Murfin kariya yana da kyakkyawan kamanni da tsari mai kyau.

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(1) Tsarin jirgin ƙasa mai jagora: Z-axis ya ɗauki layukan jagora guda biyu masu nauyi guda 45 a matsayin jagora da hanyar ɗaukar kaya don motsi sama da ƙasa na ragon; Hanyar shafawa: shafa mai; Alamar ma'aunin waya: Taiwan Shangyin ko alamar iri ɗaya;
(2) Tuƙin Z-axis: Bayan an yi amfani da injin AC servo don ɗagawa da rage gudu, yana tura sukurori mai daidaito na diamita 50mm don juyawa don cimma daidaitaccen ciyarwar Z-axis; hanyar shafawa: shafa mai; alamar sukurori: Taiwan Shangyin ko alamar matakin iri ɗaya;
(3) An sanye shi da ma'aunin madauri mai cikakken daidaito; alamar sikelin madauri: Spain FAGOR ko alamar iri ɗaya.

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Mai sarrafa CNC: Siemens 840Dsl

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Tsarin CNC na injin ɗin Sinumerik 840 sl ne daga SIEMENS
Duk da yake an cika ƙa'idodin tsarin CNC na asali, ana tabbatar da waɗannan buƙatu na musamman
Mafi ƙarancin na'urar sarrafawa: axis mai layi ≤0.001mm, axis mai juyawa ≤0.001°
Aikin kwaikwayo na zane
Aikin rage saurin kusurwa
Haɗin Helical
Aikin niƙa
Izinin sarrafa Master-bawa
Tare da allon inci 15
Tare da kwamitin aiki na MCP 398C
Ciki har da allon IO 72/48
Module na faɗaɗawa na NX10.3
Tsarin Cibiyar DMC20
tattara bayanai
Bayar da bayanai masu dacewa ta hanyar OPCUA ko 485 ko software na babban mataki don cimma haɗin gwiwa tsakanin bayanai da kayan aikin mai amfani, gami da amma ba'a iyakance ga:
Bayanan aikin kayan aiki (gudun, ƙarfin ciyarwa, sunan kayan aiki, tsawon mai riƙe kayan aiki, ƙimar ƙarfin sandar, sunan shirin da sigarsa, rikodin ƙararrawa, rikodin kwamitin aiki, sigogin tsari na tsarin daidaitawa sifili, da sauransu)
Sunan na'ura, sigar software, sunan shirin da sigar shirin da ke gudana a halin yanzu
Matsayin aikin kayan aiki (gami da amma ba'a iyakance ga rashin aiki na farko ba, aiki, kashewa, da kuma yanayin lahani), kuma yana iya bayar da gargaɗin gazawar kayan aiki, gano amfani da wutar lantarki, da sauransu.
Matsayin Gudanar da PLC

Tsarin shafawa; wannan injin yana amfani da fasahar samar da mai mai zaman kanta ta rukuni
(1) An yi amfani da tsarin samar da mai da man shafawa ta atomatik mai zaman kansa don layin jagora na X, Y, Z, sukurori na gubar da rack. An shafa mai a kan maƙallin sukurori.
(2) Babban man shafawa na man fetur da iskar gas/man shafawa na man fetur na atomatik yanayin lokaci ne da adadi, ana sarrafa aikin ta atomatik ta tsarin sarrafa lambobi, kuma ana iya gano shi kuma a firgita shi. Alamun famfon man shafawa zaɓi ne: Man shafawa na SKF-air/Proton ko makamancin haka.

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Tsarin na'ura mai aiki da karfin ruwa
(1) Wannan kayan aikin injin yana da tsarin hydraulic mai zaman kansa.
(2) Kayan aikin injin yana da tashar famfon ruwa daban, kuma tsarin hydraulic yana da na'urori da yawa na sa ido kan tsaro kamar ƙararrawa matakin mai, ƙararrawa mai zafi, ƙararrawa mai toshewar ruwa, da ƙararrawa mai ƙarancin matsin lamba don tabbatar da cewa kayan aikin injin yana aiki a ƙarƙashin yanayi daban-daban na aminci. , inganta kariyar aminci ga masu aiki.
(3) Alamar tashar na'ura mai aiki da karfin ruwa: sananne a cikin gida

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(1) Yanke tsarin sanyaya waje, a bakin sandar, kusa da kayan aiki, mafi kyawun wurin sarrafa sanyaya, sarrafa zafin yankewa yadda ya kamata, ta yadda aikin zai iya biyan buƙatun daidaito mafi girma.
(2) Raba ruwan sanyaya don sanyaya kan mai haɗin kai biyar mai ginshiƙi biyar da kuma babban shaft
Alamar sanyaya ruwa: Alamar sanyaya ruwa ta gida mai inganci ta Tongfei ko alamar iri ɗaya

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Mujallar kayan aiki ta kwance-hanyar gaba biyu da kuma ta baya-ba-zata-24/32T alamar mujallar kayan aiki: Kamfanin da aka ba da kuɗi daga Taiwan na Desu/Okada ko makamancin haka

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An yi amfani da ramukan magudanar ruwa a ɓangarorin biyu da kuma tushe gaba ɗaya, kuma tasirin hana zubewa yana da kyau;
Na'urorin jigilar guntu mai karkace a ɓangarorin biyu na yankin sarrafawa suna jigilar guntun ƙarfe da aka samar ta hanyar sarrafawa mai sauri zuwa na'urar jigilar guntu mai ɗagawa, suna rage lalacewar zafi da nakasa na kayan aikin injin, da kuma tabbatar da daidaito da kwanciyar hankali na kayan aikin injin;

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Bayanan Fasaha

MISALI

GMH-2045-Q

Girman teburin aiki (mm)

2000*4000

Tafiyar X-axis (mm)

4500

Tafiyar axis na Y (mm)

2500

Tafiyar axis na Z (mm)

1250

Faɗin Gantry (mm)

3100

Fuskar ƙarshen sandar - nisan teburin aiki (mm)

50-1300

Gudun dogara (rpm)

20000

Mariƙin dogara sanda

HSK-A63

Zangon juyawa na axis na C (°)

±300

Zangon juyawa na A-axis (°)

±110

Nauyin benci (t/m2)

5

Tsarin daidaitawa na yau da kullun

Tsarin

Siemens

Mujallar Kayan Aiki

Mujallar kayan aiki ta kwance HSK-A63-30T

Tsarin cire guntu

Na'urar jigilar guntu ta nau'in sarkar + keken tara *2

Tsarin shafawa

Tsarin man shafawa mai atomatik

Tsarin sanyaya

Feshin Zobe/Kabad na Wutar Lantarki/Na'urar sanyaya iska/Mai sanyaya mai

Tsarin na'ura mai aiki da karfin ruwa

Gamsar da ma'aunin nitrogen na silinda/sandunan da aka cire

Tsarin aunawa

Mai saita kayan aikin Laser/ruby probe

Mai mulki na raga

Babban madaidaicin ma'aunin grating

Ƙarin Bayani

Hasken LED

Haske mai launuka uku

bindigar iska

bindigar ruwa

 

Tsarin CNC na Siemens 840Dsl

Jamus

Injinan servo na ciyar da X, Y, da Z

Siemens Jamus

XYZ Servo Drive

Siemens Jamus

Motar AC Servo Spindle

Siemens Jamus

Kan mai haɗin kai biyar mai ginshiƙi biyar

Shanghai

Sukurin ƙwallo

HIWIN ko alama makamancin haka

Jagorar Na'urar Layi

HIWIN ko alama makamancin haka

Kowace shaft sukurori bearing

Japan NSK ko alama makamancin haka

Haɗin kai

Taiwan ko makamancin haka

Mai yanka karkace

Shanghai

Kariyar layin dogo jagorar kayan aikin injin

Shanghai

Famfon mai da tsarin man shafawa na tsakiya

Proton ko SKF ko makamancin haka

Makullin kusanci, madaurin matsakaici

Omron/Schneider ko makamancin haka

janareta bugun hannu

Mai samar da tsarin da aka naɗa wanda masana'anta/ko alama iri ɗaya

Dogayen sanda

INNA ko makamancin haka

Babban kayan aikin injin simintin

Shanghai

Kariyar waje ta waje ta kayan aikin injin karfe

Shanghai

Kusoshin anga kayan aikin injin, cikakken saitin ƙaho

Shanghai

Tsarin na'ura mai aiki da karfin ruwa

shahara a China

Fitilun Aiki da Fitilun Gargaɗi

shahara a China

Tsarin daidaita ma'aunin ram ɗin spindle

shahara a China

Tsarin sanyaya da kuma tsarin samar da ruwa

shahara a China

Kayan aikin kulawa na yau da kullun

shahara a China

Littafin Umarnin Inji

 

Littafin Umarnin Lantarki

 

Takardar shaida

 

Jerin Shiryawa

 

Tsarin lantarki

 

Jagorar Aiki da Tsarin

 

Littafin Kula da Tsarin

 

Jagorar sigar tsarin

 

Teburin sigogin masana'antar tsarin

 

Zane na harsashi

An bayar da shi bayan kwangilar ta fara aiki

Jagorar mai kula da zafin jiki na akwatin sarrafawa

 

Na gode da kulawarku!


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