BOSM -6010 Na'ura mai ban sha'awa-Head Boring Machine
1. Amfani da na'ura:
BOSM- 6000 * 1000 kafaffen katako CNC gantry biyu-ginshiƙi kai-da-kai m da milling inji ne na musamman inji kayan aiki don sarrafa excavator makamai / sanduna. Matashin kai, iya gane da m aiki na workpiece, da workpiece za a iya rawar soja, milled, da gundura a cikin tasiri bugun jini kewayon, da workpiece za a iya sarrafa a wuri a lokaci daya (babu bukatar sakandare clamping), da loading da kuma saukewa gudun. yana da sauri, saurin sakawa yana da sauri, kuma daidaiton aiki yana da girma. High, babban aiki yadda ya dace.
2.Tsarin injinafasali:
Babban kayan aikin injin: gado, bench, ginshiƙan hagu da dama, katako, gantry haɗa katako, sirdi, raguna, da dai sauransu, manyan sassa an yi su da guduro gyare-gyaren yashi, babban ingancin launin toka 250 simintin gyare-gyare, annealed a cikin zafi. rami yashi → tsofawar girgiza → maganin zafi Furnace annealing → rawar jiki tsufa → m machining → vibration tsufa → zafi tanderun annealing → vibration tsufa → gamawa, gaba daya kawar da mummunan danniya na sassa, da kuma ci gaba da aikin sassan barga. Kafaffen gado, ginshiƙan hagu da dama, gantry, da benci suna motsawa; Yana da ayyuka na milling, m, hakowa, countersinking, tapping, da dai sauransu Hanyar sanyaya kayan aiki ne waje sanyaya . Kayan aikin injin yana ƙunshe da gatari guda 5, waɗanda zasu iya fahimtar haɗin kai 4-axis da 5-axis guda ɗaya. Akwai shugabannin wuta guda 2. Ana nuna axis na kayan aikin injin da shugaban wutar lantarki a cikin hoton da ke ƙasa.
2.1Babban tsarin tsarin ciyarwar axial watsa
2.1.1. X-axis:Teburin aikin yana mayar da martani a kaikaice tare da titin jagora na kafaffen gado.
X 1- axis Drive: AC servo motor tare da madaidaicin madaidaicin mai rage duniya ana motsa shi ta hanyar dunƙule ball don fitar da motsi na benci don gane motsi na madaidaiciyar axis X.
Tsarin dogo na jagora: shimfiɗa madaidaiciyar madaidaicin layin jagora biyu masu ƙarfi.
2.1.2 Z1 axis:An shigar da shugaban wutar lantarki da sirdi a tsaye a gefen gaba na ginshiƙi, kuma suna rama sama da ƙasa tare da titin jagorar ginshiƙi.
Z1-axis watsa: AC servo motor da synchronous dabaran Ana amfani da su fitar da ball dunƙule don fitar da sirdi don gane Z-axis linzamin kwamfuta motsi.
2.1.3 Z2 axis:An shigar da shugaban wutar lantarki da sirdi a tsaye a gefen gaba na ginshiƙi, kuma suna rama sama da ƙasa tare da titin jagorar ginshiƙi.
Z2-axis watsawa: AC servo motor da synchronous wheel Ana amfani da su fitar da ball dunƙule don fitar da sirdi don gane Z-axis linzamin kwamfuta motsi.
2.1.4 Y1 axis:An shigar da sirdin shugaban wutar lantarki a tsaye a gefen gaba na ginshiƙi na dama, kuma yana maimaituwa hagu da dama tare da titin jagorar ginshiƙi.
Y1-axis watsawa: AC servo motor da high-madaidaici planetary rage ana amfani da su fitar da ragon don motsawa ta cikin dunƙule ball don gane da linzamin kwamfuta motsi na Y1- axis
2.1.5 Y2 axis:An shigar da sirdin shugaban wutar lantarki a tsaye a gefen gaba na ginshiƙin dama, kuma yana mayar da martani hagu da dama tare da titin jagorar ginshiƙi.
Y2-axis watsawa: AC servo motor da high-madaidaici planetary rage ana amfani da su fitar da rago don matsawa ta cikin ball dunƙule don gane da Y2-axis linzamin kwamfuta motsi.
2.2 Hanyar motsi na hakowa da shugaban niƙa (gami da shugaban wutar lantarki 1 da 2) ana jagoranta ta nau'ikan nau'ikan layin dogo 4 na madaidaiciya, kuma motar tana ɗaukar motar AC servo don fitar da bel ɗin aiki tare (i = 2) da madaidaicin ball. dunƙule biyu watsa. Shugaban wutar lantarki yana ɗaukar servo Motar tana ɓatar da bel ɗin aiki tare da dabaran daidaitawa, jagorar madaidaicin jagorar layin dogo mai nauyi, kuma yana fitar da dunƙule ƙwallon a tsaye don juyawa don gane motsin kan wutar lantarki a tsaye. Hakanan an sanye shi da ma'aunin ma'auni na nitrogen don rage kai-zuwa dunƙule da motar servo. Motar Z-axis tana da aikin birki ta atomatik. A yayin da aka samu gazawar wutar lantarki, birki ta atomatik zai riƙe mashin ɗin ta yadda ba zai iya juyawa ba. Lokacin aiki, lokacin da rawar sojan ba ta taɓa kayan aikin ba, zai ciyar da sauri; lokacin da rawar sojan ya taɓa kayan aikin, zai canza ta atomatik zuwa ciyarwar aiki. Lokacin da rawar rawar soja ta shiga cikin aikin aikin, za ta canza ta atomatik zuwa saurin juyawa; a lokacin da karshen rawar soja bit bar workpiece kuma ya kai ga kafa matsayi, da worktable zai matsa zuwa na gaba rami matsayi don gane atomatik wurare dabam dabam. Shugaban wutar lantarki yana ɗaukar haɗin haɗin waya da layin dogo, wanda ba wai kawai tabbatar da saurin gudu na kayan aiki ba, amma kuma yana haɓaka ƙarfin kayan aiki sosai. Kuma yana iya gane ayyukan hako rami makaho, niƙa, chamfering, ƙwanƙwasa guntu, cire guntu ta atomatik, da dai sauransu, wanda ke haɓaka yawan aiki.
( shugaban ikon hagu)
2.3. Chip cirewa da sanyaya
Akwai masu isar da sarƙar sarƙoƙi da lebur da aka girka a ɓangarorin biyu a ƙasan wurin aiki, kuma ana iya fitar da kwakwalwan kwamfuta ta atomatik zuwa mai ɗaukar guntu a ƙarshen ta matakai biyu na karkace da faranti na sarƙoƙi don fahimtar samarwa da wayewa. Akwai famfo mai sanyaya a cikin tanki mai sanyaya na isar da guntu, wanda za'a iya amfani dashi don sanyaya kayan aiki na waje don tabbatar da aikin hakowa da rayuwar sabis na bututun, kuma ana iya sake sarrafa na'urar.
3. Cikakken tsarin sarrafa lambobi na dijital:
3.1. Tare da aikin tsinke guntu, za a iya saita lokacin karyewar guntu da sake zagayowar guntu akan mahaɗin injin-inji.
3.2. Tare da aikin ɗaga kayan aiki, ana iya saita tsayin ɗaga kayan aiki akan ƙirar injin-inji. Lokacin da hakowa ya kai wannan tsayin, za a ɗaga ɗigon ɗin da sauri zuwa saman kayan aikin, sa'an nan kuma a jefar da guntuwar, sannan a tura shi da sauri zuwa saman hakowa kuma ta atomatik ya canza zuwa aiki.
3.3. Akwatin sarrafawa ta tsakiya da naúrar hannu sun ɗauki tsarin sarrafa lambobi kuma suna sanye da kebul na kebul da nunin ruwa na LCD. Domin sauƙaƙe shirye-shirye, ajiya, nuni da sadarwa, ƙirar aiki tana da ayyuka kamar tattaunawa na injin-na'ura, ramuwar kuskure, da ƙararrawa ta atomatik.
3.4. Kayan aiki yana da aikin samfoti da sake duba matsayi na rami kafin aiki, kuma aikin ya dace sosai.
3.5. Lubrication ta atomatik
Kayan aikin injin madaidaicin madaidaiciyar jagorar dogo nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan ƙwallon ƙafa, madaidaicin ƙwal ɗin dunƙule nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan motsi da sauran nau'ikan motsi masu tsayi suna sanye da tsarin lubrication na atomatik. Fam ɗin mai ta atomatik yana fitar da mai mai matsa lamba, kuma ɗakin mai mai ƙididdigewa yana shiga cikin mai. Bayan ɗakin mai ya cika da mai, lokacin da tsarin tsarin ya tashi zuwa 1.4-1.75Mpa, an rufe maɓallin matsa lamba a cikin tsarin, famfo ya tsaya, kuma bawul ɗin saukewa yana saukewa a lokaci guda. Lokacin da matsa lamba mai a hanya ya faɗi ƙasa da 0.2Mpa, mai mai ƙididdigewa ya fara cika wurin mai kuma ya cika cika mai guda ɗaya. Saboda ingantaccen man fetur na injector mai ƙididdigewa da kuma gano matsi na tsarin, samar da man fetur yana da tabbaci, tabbatar da cewa akwai fim din mai a saman kowane nau'i na kinematic, rage rikici da lalacewa, da kuma hana lalacewa tsarin ciki wanda ya haifar da zafi. , don tabbatar da daidaito da rayuwar kayan aikin injin. Idan aka kwatanta da nau'in dogo na jagorar zamewa, bibbiyu na jagorar layin dogo na birgima da aka yi amfani da su a cikin wannan kayan aikin injin yana da fa'idodi masu yawa:
①A motsi hankali ne high, da gogayya coefficient na mirgina jagora dogo ne kananan, kawai 0.0025 ~ 0.01, da kuma tuki ikon da aka ƙwarai rage, wanda shi ne kawai daidai da 1/10 na talakawa kayan.
② Bambance-bambancen da ke tsakanin tsattsauran ra'ayi da tsattsauran ra'ayi yana da ƙananan ƙananan, kuma aikin da ake biyo baya yana da kyau, wato, tazarar lokaci tsakanin siginar tuki da aikin injiniya yana da ɗan gajeren lokaci, wanda ke da kyau don inganta saurin amsawa da kuma hankali na tsarin kula da lambobi.
③Ya dace da motsi na linzamin kwamfuta mai sauri, kuma saurin sa nan take ya fi sau 10 sama da na titin jagorar zamiya.
④ Yana iya gane motsi maras ƙarfi kuma ya inganta ƙarfin motsi na tsarin injiniya.
⑤Waɗanda ƙwararrun masana'antun ke samarwa, yana da madaidaicin madaidaici, haɓaka mai kyau da sauƙin kulawa.
4. muhallin amfani da inji:
Ƙarfin wutar lantarki: AC380V ± 10%, 50Hz ± 1 Yanayin zafin jiki: 0 ° ~ 45 °
5. Babbansigogi na fasaha:
| Samfura | Saukewa: BOSM6010 | |
| Matsakaicin girman aiki na aiki | Tsawon × nisa × tsawo (mm) | 6000×1000×1500 |
| Gantry iyakar ciyarwa | Nisa (mm) | 1300 |
| girman tebur aiki | Nisa X (mm) | 6000*1000 |
|
Horizontal ram type hako kai ikon shugaban daya biyu
| Yawan (2) | 2 |
| Spindle taper | BT50 | |
| Diamita na hakowa (mm) | Φ2-Φ60 | |
| Diamita na taɓawa (mm) | M3-M30 | |
| Gudun juzu'i (r/min) | 30 ~ 6000 | |
| Servo spindle motor power (kw) | 37 | |
| Tazarar hanci guda ɗaya daga tsakiyar tebur (mm) | 150-650 | |
| Tsakanin tsakiya na ƙarshen spindle hanci biyu (mm) | 300-1300 | |
| bugun hagu da dama na rago guda (mm) | 500 | |
| Nisa tsakanin tsakiyar ragon da jirgin saman tebur (mm) | 200-1700 | |
| Sama da ƙasa bugun rago (mm) | 1500 | |
| Maimaituwa | 300mm*300mm | ± 0.02 |
| Girman Kayan Aikin Na'ura | Tsawon × nisa × tsawo (mm) | bisa ga zane-zane |
| Babban nauyi (t) | (kimanin) 36 | |
Abubuwan da ke sama sune sigogin ƙira na farko. A cikin ainihin ƙira, ana iya samun canje-canje bisa ga buƙatun sarrafa kayan aikin da ƙirar ƙirar kayan aikin injin, don biyan buƙatun sassan sarrafa kamfanin ku.
