Cibiyar Machining mai axis biyar FH135P
Axis biyarlokaci gudacibiyar machining
XYZ linzamin linzamin kwamfuta maras kyau sanyaya dunƙule drive
B\C Rotary shaft DD kai tsaye watsawa
Cikakken rufaffiyar madauki cikakken tsarin ma'aunin ƙima
Babban tsari
Teburin aikin na'urorin haɗi na yau da kullun (da fatan za a koma zuwa aikin mai sarrafawa don ɓangaren sarrafa wutar lantarki)
| No | Abu | Naúrar | Qty |
| 1. | FH babban tsarin ma'adinai | Saita | 1 |
| 2. | Siemens ONE tsarin sarrafawa | Saita | 1 |
| 3. | nuni: 21.5 inch touch nuni panel | Saita | 1 |
| 4. | FH biyar-axis Multi-axis jujjuya kai (B-axis) | Saita | 1 |
| 5. | FH-DGZX-28010/42B2 Milling Electric Spindle (aikin juyi garkuwa) | PC | 1 |
| 6. | X/Y/Z Axis Hollow Cooled Ball Screw | PCS | 3 |
| 7. | Milling Direct Drive Rotary Tebur (C-axis) | Saita | 1 |
| 8. | B axis RCN8380 29 bits cikakken encoder | PC | 1 |
| 9. | C axis RCN2580 28 bits cikakken encoder | PC | 1 |
| 10. | INA Roller Linear Slides | Saita | 7 |
| 11. | Spindle ruwa sanyaya tsarin | Saita | 1 |
| 12. | Injin zoben ruwan fesa | Saita | 1 |
| 13. | Guda biyar-biyar shugaban jinjirin ruwa fesa, busa jinjirin watan | Saita | 1 |
| 14. | Gaba da na gefen aiki na ƙofa mai aiki da tsaro tsarin kullewa | Saita | 1 |
| 15. | Wutar lantarki mai hana ruwa aiki | PCS | 2 |
| 16. | Tashar ruwa | Saita | 1 |
| 17. | Na'urar lubrication abinci ta tsakiya | Saita | 1 |
| 18. | Operation gefen tsaftacewa bindigar ruwa da bindigar iska | Saita | 1 |
| 19. | Tsarin ruwa (CTS 25bar) | Saita | 1 |
| 20. | Ƙarfin takardar kariyar da aka rufe cikakke | Saita | 1 |
| 21. | Akwatin aiki | Saita | 1 |
| 22. | Akwatin lantarki na kwandishan | Saita | 1 |
| 23. | Siemens lantarki handwheel | PC | 1 |
| 24. | Maɓallin sakin kayan aikin sanda mai aiki da ƙafa | PC | 1 |
| 25. | Haske mai launi uku na inji | Saita | 1 |
| 26. | 40PCS HSK-A63 mujallu kayan aiki da tsarin servo ATC | Saita | 1 |
| 27. | X/Y/Z ma'aunin darajar grating mai axis uku | Saita | 3 |
| 28. | Karkashe Chip Roller da Rear Chip Conveyor Chip Carriage | Saita | 1 |
| 29. | Renisaw OMP60 Infrared Probe na'urar | Saita | 1 |
| 30. | Renishaw NC4F230 mai saita kayan aiki | Saita | 1 |
| 31. | Matakan matakin tushe da kusoshi na tushe | Saita | 1 |
| 32. | Jagoran fasaha | Saita | 1 |
Siga
| Samfura | Naúrar | FH135P |
| Tafiya | ||
| X axis tafiya | mm | 1450 |
| Y axis tafiya | mm | 1450 |
| Z axis tafiya | mm | 1000 |
| Nisa daga hancin spindle zuwa saman mai aiki | mm | 160-1160 |
| Horizontal milling head | mm | 30-1030 |
| Gudun ciyarwa/sauri | m/min | 40 |
| Karfin ciyarwa | KN | 10 |
| Teburin Rotary (C axis) | ||
| Girman tebur aiki | mm | Ø1400x1300 |
| Matsakaicin nauyin tebur (niƙa) | kg | 4000 |
| Milling tebur max. gudun | rpm | 50 |
| Mafi ƙarancin kusurwa | ° | 0.001 |
| Ƙunƙarar ƙarfi | Nm | 1330 |
| Matsakaicin karfin juyi | Nm | 2630 |
| CNC swing milling head (B axis) | ||
| Kewayon lilo (0= tsaye/180=tsaye) | ° | -15-180 |
| Ragi mai sauri da ƙimar ciyarwa | rpm | 50 |
| Mafi ƙarancin kusurwa | ° | 0.001 |
| Ƙunƙarar ƙarfi | Nm | 1050 |
| Matsakaicin karfin juyi | Nm | 2130 |
| Spindle | ||
| Gudun spinle | rpm | 10000 |
| Ƙarfin Spindle (S1) | Kw | 42/58 |
| Juyin juyayi (S1/S6) | Nm | 215/350 |
| Spindle taper |
| HSKA100 |
| Mujallar kayan aiki | ||
| Kayayyakin aiki |
| HSKA100 |
| Ƙarfin mujallar kayan aiki | PCS | 40 |
| Matsakaicin diamita / tsayi / nauyi |
| Ø135/300/12 |
| Lokacin canza kayan aiki (kayan aiki zuwa kayan aiki) | S | 4 |
| Na'urar aunawa | ||
| Infrared bincike | Renishaw OMP60 | |
| Kayan aikin gano kayan aiki a yankin sarrafa aiki | Saukewa: NC4F230 | |
| Daidaitaccen matsayi (ISO230-2 da VDI3441) | ||
| Daidaitaccen matsayi X/Y/Z | mm | 0.006 |
| X/Y/Z Maimaita daidaiton matsayi | mm | 0.004 |
| daidaiton matsayi B/C |
| 8" |
| B/C Maimaita daidaiton sakawa |
| 4" |
| CNC mai sarrafawa | ||
| CNC tsarin |
| Siemens ONE |
Babban Bayanin Injin | Ingantacciyar Tsararriyar Tsarin Tsari
Siffofin Zane | Mafi Kyawun Injiniyan Simintin Simintin Waya
◆Cikakken tsarin simintin gyare-gyare na thermosymmetrical akwatin, ta amfani da matakin Meehanite simintin ƙarfe mai daraja
◆Maganin zafin jiki da kuma maganin tsufa na halitta don kawar da damuwa na ciki
◆Tsarin girgizar mitar yanayi yana kawar da damuwa sarrafa kayan aiki
◆ Zane-zane na babban yanki da babban ginshiƙi mai tsayi a kan bangon duka na iya inganta haɓakar ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙima.
◆Uku-axis m sanyaya gubar dunƙule drive
Lantarki Spindle
Siffofin Zane
◆ Bisa ga halaye na na'ura, bincike mai zaman kansa da haɓakawa da samarwa.
◆Ramin taper na HSK-A100 an karɓi shi a cikin ƙirar FH135P.
◆Kwantar da tsarin sanyaya na waje don sanyaya wurare dabam dabam, wanda zai iya tabbatar da yadda ake amfani da sandar lantarki.
CNC swing milling head (B axis)
Siffofin Zane
◆ Zane da samarwa masu zaman kansu.
◆ Gina-in DD motor sifili watsa sarkar babu koma baya zane.
◆Halayen haɓaka haɓaka.
◆Mafi guntun tazara tsakanin madaidaicin hancin kayan aiki na sandal da wurin tallafi na tsari yana gane matsakaicin tsayin daka na yanke.
◆Mafi girman girman YRT yana inganta rigidity.
◆ An sanye shi da tsarin HEIDENHAIN RCN8380 cikakken tsarin ma'aunin ma'aunin ma'aunin jujjuyawar juyi, cikakken kulawar madauki, don tabbatar da daidaito mafi kyau.
◆B-axis tsarin sanyaya tsarin zane yana rage canjin zafi.
Teburin Rotary (Table C-axis)
Siffofin Zane
◆ Zane da samarwa masu zaman kansu.
◆ Gina-in DD motor sifili watsa sarkar babu koma baya zane.
◆Babban saurin haɓakawa da halayen amsawa.
◆Mafi girman girman YRT yana ƙara tsauri.
◆Large rated tuki karfin juyi, matsayi da aiki tare da tebur sakawa da clamping na'urar
◆Saduwa da bukatun niƙa, rage workpiece handling da inganta samfurin daidaito.
◆An sanye shi da tsarin ma'aunin ma'auni mai jujjuyawa na HEIDENHAIN, cikakken ikon rufe madauki don tabbatar da mafi kyawun daidaito.
◆ Tsarin tsarin sanyaya don rage canjin zafi.
Tsarin sarrafawa
Siffofin zaɓi
◆Zaɓi mai watsa shiri NCU730.3B don haɗin haɗin axis guda biyar (duba teburin aiki don cikakkun bayanai na tsarin tsarin)
◆Tare da aikin RTCP
Zabi Siemens S120 drive tare da 3 sau oba iya aiki da 1FT jerin motor tare da high kinematic halaye.
Zaɓi TCU30.3 + ICP427E azaman mai watsa shirye-shiryen HMI, IPC yana da saurin sarrafa kwamfuta da sararin ajiya mafi girma.
Tsarin canza kayan aiki ta atomatik
Siffofin Zane
◆ Zane da samarwa masu zaman kansu.
◆ Zaɓin kayan aiki da canjin kayan aiki suna amfani da motar servo don sarrafa aikin ƙarshen, wanda ya fi kwanciyar hankali da daidaito.
◆ Haɗe tare da aikin sarrafa kayan aiki na Siemens ONE, ingantaccen sarrafa kayan aiki.
Mai ɗaukar kayan aiki mai ɗagawa
Siffofin Zane
◆Sanye take da Ransishaw NC4F230R mai saita kayan aiki tare da madaidaici mafi girma.
◆ Saitin kayan aiki na atomatik akan injin, sabuntawa ta atomatik na diyya na kayan aiki.
◆Za'a iya ɗaga na'urar saitin kayan aiki da saukar da shi don adana sararin saman aiki.
◆ Cikakken zanen ƙarfe na takarda don kare kayan aikin kayan aiki daga lalacewa ta hanyar ruwa da fakitin ƙarfe yayin aiki.
Infrared bincike
Siffofin Zane
◆Sanye take da Renishaw OMP60 Infrared Probe Unit.
◆A kan na'ura workpiece jeri da size dubawa iya rage manual dubawa kurakurai da inganta samfurin daidaito da kuma aiki yadda ya dace.
◆90% tanadi a cikin lokacin taimakon kan jirgin.
Bayyanar
Tsarin murfin jerin FH na cibiyar injina mai axis biyar ya dace da ƙaƙƙarfan ƙa'idodin aminci na CE. Ƙarfin takarda mai cikakken ƙarfi yana hana ma'aikaci shiga wurin aiki bisa ga kuskure yayin sarrafawa, kuma a lokaci guda yana hana amfani da babban matsi mai yankan ruwa ko guntu daga na'ura, sai dai alamar gargadi. , Ƙofar aiki kuma tana sanye take da maɓalli mai aminci don hana hatsarori yayin aiki ko kulawa. Kuma yana da babban taga leƙen asiri, wanda ya dace da mai aiki don fahimtar aiki da sarrafa injin.
Tsaftacewa
Yi amfani da murfin telescopic da ƙarfe mai kariya don kare kwakwalwan kwamfuta da aka haifar yayin aiki, guje wa yanke fashe da haifar da lahani ga wasu hanyoyin.
Haske
Wurin aiki yana sanye da fitilun LED guda biyu, kuma ana kiyaye hasken hasken a sama da 800LUX, yana ba da yanayin aiki mai haske mai dacewa ga mai aiki.
Yin aiki
Bangaren aiki yana sanye da kofa mai tsaga-tsalle-tsalle, wanda ke ba da babban wurin buɗewa, wanda ya dace da kayan aikin da za a ɗora shi da yardar rai kuma a sauke shi daga wurare uku ta amfani da crane.
