CNC Gada mai nauyi 5-axis GMH-2245-Z
Gabatarwar injin 5-axis
Gada mai nauyi mai nauyi-nau'i biyar-axis gantry machining cibiyar, gabaɗayan shimfidar wuri ta ɗauki tsarin gada mai girman gada-nau'in gantry, yanayin yanayin zafi gabaɗaya da tsarin akwatin-in-akwatin tsarin sandal, wanda ke magance matsalar nau'in gada na gargajiya. high-gudun biyar-axis gantry machining center. Ragon yana ɗaukar gefen da ke rataye a kan katako don zayyana sandal Alamar cibiyar gudu na iya rage yawan matsuguni da canjin yanayi ya haifar da canjin yanayi a cikin bitar da kuma inganta daidaiton injina; kuma wannan tsari mai ma'ana na thermally yana sa na'urar ta zama mai saurin kamuwa da muggan yanayi.
Tare da high-daidaici biyar-axis milling shugaban, babban shaft rungumi dabi'ar high-gudun biyu lilo shugaban, wanda zai iya gane high-yi milling da high-gudun karewa a karkashin biyar-axis linkage, kuma zai iya gane daidai sarrafa machining siffar, tare da high-gudu. inganci, babban daidaito, kwanciyar hankali da aminci.
High spindle gudun, high daidaito da kuma mai kyau daidaici riƙewa, man shafawa, tilasta wurare dabam dabam sanyaya.
Babban gatari na gada mai nauyi-nau'i biyar-axis gantry machining cibiyar an raba su zuwa madaidaiciya axis X-axis, Y-axis, Z-axis, rotary axis C-axis, A-axis. , sarrafa hakowa mai zurfi, raƙuman rami da taper a kan rikitattun wurare, da kuma matsalar ingantaccen aiki mai inganci na sassa masu siffa na musamman.
Tsarin motsi yana da nauyi, yana rage nauyin tuƙi na ƙwallon ƙwallon ƙafa, rage lalacewa na ƙwallon ƙwallon da jagorar layi, kuma daidai da inganta daidaito;
Tsarin na'ura kuma yana ƙara ƙarfin juzu'i na ɓangaren na'ura mai ɗaukar nauyi, wanda zai iya guje wa yanayin girgizar ƙasa cikin sauƙi lokacin da katako ke motsawa cikin sauri kuma igiya tana motsawa cikin sauri;
Haɗe tare da kai biyu-hannun AC biyar-axis, madaidaicin magnet mai ƙarfi mai ƙarfi mai ƙarfi injin injin na iya saduwa da mafi girman buƙatun daidaito, ƙarfi da amsa mai ƙarfi, cire abubuwan watsawa na inji, kulawa mai sauƙi, babban samuwa, da ƙarancin tsari.
Matsakaicin juyawa na A-axis shine ± 110 °, kuma jujjuyawar juzu'i na C-axis shine ± 270 °, wanda daidai yake fahimtar juzu'i na tsaye da a kwance;
Daidaitaccen mashin ɗin samfurin ya kai 5μ; yana iya sarrafa kayan kamar titanium gami; matakin fasaha yana kusa da jagorancin duniya;
Haɗe tare da cikakken rufaffiyar madauki kusurwa mai ɓoye tare da babban maimaitawa, daidaiton matsayi na gatura na A da C na iya kaiwa ± 5arc sec, kuma maimaitawar matsayi na A da C na iya kaiwa ± 3.5arc sec, wanda ba kawai ya gane babban ba. -daidaicin machining, amma kuma yana guje wa kusurwoyi masu rikitarwa. Saitin gyara kuskure.
Shugaban axis biyar mai hannu biyu
Cibiyar injin gantry mai axis biyar za a iya sanye ta da igiyoyi masu motsi daban-daban guda uku: babba, matsakaici da ƙasa. Matsakaicin gudun zai iya kaiwa 18000rpm, ƙarfin igiya shine 35KW, kuma matsakaicin karfin juyi zai iya kaiwa 118Nm. Mai riƙe kayan aiki shine HSK-A63; kayan aiki yana da goyan bayan hydraulic, kuma tsarin ƙulla kayan aiki yana da babban ƙarfin riƙewa; dogon kayan aiki yana da ruwa daga tsakiyar igiya don kwantar da mashin injin, wanda ya kara inganta daidaiton injin; da yankan karfi ne babba, da yankan yadda ya dace ne high, da aiki lokaci ne takaice, da kuma samar da makamashi yadda ya dace yana da kyau , m rufe duk kasuwar bukatun!
Hannu biyu-biyu shugaban axis biyar hade tare da na'urar maganadisu na dindindin mai ƙarfi mai ƙarfi;
Tare da babban madaidaicin kusurwa mai ɓoye;
Kuma tsarin tsarin ƙwanƙwasa mai mahimmanci;
Shugaban axis guda biyar tare da ƙaƙƙarfan tsari mai ƙarfi da kwanciyar hankali gabaɗaya tsarin ƙirar cokali mai yatsa yana da tsari mai mahimmanci, tsauri mai kyau da kyakkyawan sassauci;
Yana warware mahara debugging da clamping da ake bukata domin repositioning da workpiece a hadaddun kusurwoyi, da kuma rage matsayi kuskure. Ya dace da samfurori tare da sifar sassa masu rikitarwa da madaidaicin buƙatun. Yana iya kammala sarrafa saman mai lanƙwasa a kusurwoyi daban-daban a cikin matsawa ɗaya da haɓaka haɓakar samarwa. Na'urar da aka keɓance, ƙira mai ƙima mai ƙima, don cimma wadatattun ayyukan faɗaɗawa.
Domin inganta aikin shugaban axis biyar na AC mai hannu biyu da kuma sanya shi yin aiki a kimiyyance da sassauƙa, ƙaƙƙarfan ƙira, tsarin matsi mai ƙarfi mai ƙarfi ana ɗaukarsa. Matsar qigong mai wucewa tare da babban ƙarfin aiki yana da aikin garantin aminci. Da zarar karfin iska mai aiki ya ɓace saboda kowane dalili, zai shiga cikin yanayin kulle kulle, wanda ke guje wa matsalar gazawar na'ura da karo yayin sarrafawa, kuma zai iya kare kayan aikin da kyau da kuma guje wa asarar da ba dole ba. , kuma gabaɗaya farashin tsarin yana da ƙasa. The AC axis yana da babban kwanciyar hankali, da clamping ƙarfi na A axis iya isa 1680Nm, da clamping karfi na C axis iya isa 2040Nm, wanda daidai gane high-daidaici machining.
Na'ura mai nauyi mai nauyi gada-nau'i biyar-axis gantry ya haɗa da: kayan aiki, ginshiƙi, katako, wurin zama, sirdi, da rago suna simintin gyare-gyare don tabbatar da isassun rigidity. Don babban saurin yankewa, yanayin yanke mai kyau, ƙimar kau da ƙarfe mai ƙarfi, ƙaramin danniya da aka haifar ta hanyar yankan aikin, da ingantaccen ingancin aikin aiki;
Gudun motsi mai sauri, ƙarancin ƙarin lokacin da ake buƙata, sanye take da kai mai axis biyar mai hannu biyu, ɗaure lokaci ɗaya, sarrafa kusurwa da yawa, sarrafa ƙasa mai lankwasa, ingantaccen sarrafawa.
Dukkan injin yana kewaye da kariya, injin yana da aikin cire guntu ta atomatik, kuma an sanye shi da aikin sanyaya ruwa. Na'urar tana da kyakkyawan bayyanar, aiki mai dacewa da kulawa.
X-axis
Tsarin dogo na jagora na X-axis: An sanye da ginshiƙan sanye take da 55mm masu nauyi mai nauyi na bidi'o'i guda huɗu. Yana iya saduwa da babban tsayin daka da buƙatun ƙarfi na firam ɗin gantry, kuma yana iya saduwa da fa'idodin fasaha na ƙananan ƙarancin juzu'i, saurin motsi mai sauri da tsawon rayuwar sabis; hanyar lubrication: man shafawa; Alamar layin dogo: INA Jamusanci ko makamantansu;
X-axis watsa: Bayan da AC servo motor ne decelerated, shi yana fitar da 63mm diamita madaidaicin ball dunƙule don juya don gane gaba da raya ciyar da slide; Hanyar lubrication: man shafawa; Alamar Screw: Czech KSK ko alama iri ɗaya;
An sanye shi da madaidaicin madaidaicin madaidaicin madaidaicin madauri biyu; alamar mai mulkin grating: Spain FAGOR ko Jamus HEIDENHAIN;
Kariyar dogo na jagora: Ana amfani da garkuwar rami na fata don kariya don hana abubuwan waje shiga da gurbata hanyar dogo. Garkuwar tana da kyakkyawan bayyanar da tsari mai ma'ana.
Y-Axis
Tsarin dogo na jagora na Y-axis: ginshiƙin yana sanye da manyan raƙuman jagororin linzamin kwamfuta masu nauyi 55mm guda huɗu. Yana iya saduwa da babban tsayin daka da buƙatun ƙarfi na firam ɗin gantry, kuma yana iya saduwa da fa'idodin fasaha na ƙananan ƙarancin juzu'i, saurin motsi mai sauri da tsawon rayuwar sabis; hanyar lubrication: man shafawa; Alamar layin dogo: INA Jamusanci ko makamantansu;
Y-axis Drive: Ana amfani da motar AC servo don fitar da rak da watsawar pinion bayan raguwa, don gane motsin hagu da dama na sirdi; Hanyar lubrication: man shafawa; Alamar Rack: Alpha na Jamus ko nau'i iri ɗaya;
An sanye shi da ma'aunin grating na madaidaicin madaidaicin madaidaici; Alamar sikelin grating: Spain FAGOR ko Jamus HEIDENHAIN;
Kariyar dogo na jagora: Ana amfani da garkuwar rami na fata don kariya don hana abubuwan waje shiga da gurbata hanyar dogo. Garkuwar tana da kyakkyawan bayyanar da tsari mai ma'ana.
Z-Axis
Tsarin dogo na jagora na Z-axis: an sanye da ginshiƙin tare da 55mm masu nauyi mai nauyi na raƙuman jagorar layin jagora. Zai iya saduwa da buƙatun ƙarfin ƙarfin Z-axis, kuma yana iya saduwa da fa'idodin fasaha na ƙaramin ƙima, saurin motsi mai sauri da tsawon rayuwar sabis; Hanyar lubrication: man shafawa; Alamar layin dogo: INA Jamusanci ko makamantansu;
Z-axis watsa: AC servo motor da ake amfani da su fitar da madaidaicin ball dunƙule tare da diamita na 50mm don juya don gane sama da kasa daga cikin rago; hanyar lubrication: man shafawa; alamar dunƙule: Czech KSK ko makamantansu, sanye take da silinda ma'auni na nitrogen biyu, daidaita yawancin nauyin sassa masu motsi;
An sanye shi da ma'aunin grating na madaidaicin madaidaicin madaidaici; Alamar sikelin grating: Spain FAGOR ko Jamus HEIDENHAIN;
Kariyar dogo na jagora: Ana amfani da garkuwar rami na fata don kariya don hana abubuwan waje shiga da gurbata hanyar dogo. Garkuwar tana da kyakkyawan bayyanar da tsari mai ma'ana.
Mai sarrafa tsarin CNC: Heidenhain TNC640
Tsarin Ruwa da Lubrication
Tsarin lubrication; wannan injin yana ɗaukar fasahar samar da mai mai zaman kanta
(1) Ana ɗaukar saitin samar da mai ta atomatik mai zaman kanta da tsarin lubrication don layin jagora na X, Y, Z, dunƙule gubar da tara. Nauyin dunƙule yana mai mai maiko. Marka: Nanjing Bechier
Tsarin ruwa
(1) Wannan na'ura an sanye shi da tsarin tsarin ruwa mai zaman kansa.
(2) Injin an sanye shi da wani tashar famfo na ruwa daban, kuma tsarin na'ura mai aiki yana sanye da na'urori masu sa ido da yawa kamar ƙararrawar matakin mai, ƙararrawar yanayin zafi, ƙararrawar toshewar baya, da ƙaramar ƙararrawar matsa lamba mai ƙarfi don tabbatar da injin ɗin. yana aiki a ƙarƙashin yanayin aminci daban-daban. , inganta amincin masu aiki.
(3) Alamar tashar ruwa: Dezhiyi Hydraulic
Mujallar kayan aiki
Mujallar kayan aiki na kwance-hanyoyi biyu gaba da jujjuya sabani-32T kayan aikin mujallar iri: Kamfanin Desu/Okada mai tallafin Taiwan ko makamancin haka
Chip conveyor
Ana shigar da nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'in nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i na nau'i ) na kayan aiki, kuma ana shigar da ramuka a cikin tushe, wanda ke da tasiri mai kyau na rigakafin zubar da ciki;
Masu jigilar guntu a bangarorin biyu na wurin sarrafawa da sauri suna jigilar guntuwar ƙarfe da aka samar ta hanyar aiki mai sauri zuwa na'urar ɗaukar hoto, rage nakasar zafi da nakasar injin, da tabbatar da daidaito da kwanciyar hankali na injin;
Bayanin Fasaha
| MISALI | GMH-2245-Z |
| Girman teburin aiki (mm) | 2200*4000 |
| Tafiya na axis X (mm) | 4500 |
| Y-axis tafiya (mm) | 2500 |
| Tafiya na axis (mm) | 1500 |
| Faɗin Gantry (mm) | 3400 |
| Fuskar ƙarshen spindle - nisan tebur mai aiki (mm) | 150-1150 |
| Gudun Spindle (rpm) | 18000 |
| mariƙin leda | Hoton HSK-A63 |
| C-axis jujjuyawa (°) | ± 270° |
| A-axis juyi kewayon (°) | ± 110° |
| Kayan aiki (t/m2) | 5 |
| abincin aiki (m/min) | 20/20/20 |
| Ciyarwar gaggawa (m/min) | 40/40/40 |
| Ƙarfi (kw) | 35(S1)/43.8(S6 40%) |
| Torque(Nm) | 95(S1)/118(S6 40%) |
| Daidaitaccen matsayi X/Y/Z (mm) | 0.030/0.025/0.025 |
| A/C daidaitaccen matsayi (mm) | ±5 |
| Maimaita X/Y/Z(mm) | 0.015/0.010/0.010 |
| Maimaita A/C (mm) | ±5 |
| Mujallar kayan aiki | 32 |
| CNC tsarin | Bayani: HEIDENHAIN TNC640 |
Daidaitaccen tsari
| Siemens 840Dsl CNC tsarin | Jamus |
| X, Y, Z ciyarwar servo Motors | HEIDENHAIN Jamus |
| XYZ Servo Drive | HEIDENHAIN Jamus |
| AC Servo Spindle Motor | HEIDENHAIN Jamus |
| Kai mai haɗin kai biyar-biyar | Shanghai |
| Ƙwallon ƙwallon ƙafa | HIWIN ko makamancinsa |
| Jagoran Roller Linear | HIWIN ko makamancinsa |
| Kowane shaft dunƙule hali | Japan NSK ko makamancinsa |
| Haɗin kai | Taiwan ko makamancinsa |
| Karkashe abun yanka | Shanghai |
| inji jagora dogo kariya | Shanghai |
| Famfon mai da tsarin lubrication na tsakiya | Proton ko SKF ko makamancin haka |
| Maɓallin kusanci, relay na matsakaici | Omron/Schneider ko makamancin haka |
| janareta bugun bugun hannu | Mai samar da tsarin ƙira mai ƙira/ko alama daidai |
| Spindle | INNA ko makamancin haka |
| inji babban simintin gyaran kafa | Shanghai |
| inji takardar karfe m kariya | Shanghai |
| mashin anga na'ura, ƙaho cikakke saitin | Shanghai |
| Tsarin ruwa | shahara a kasar Sin |
| Fitilar Aiki da Fitilar Gargaɗi | shahara a kasar Sin |
| Spindle ram balance inji | shahara a kasar Sin |
| Spindle sanyaya tsarin da tsarin samar da ruwa | shahara a kasar Sin |
| Kayan aikin kulawa na gama gari | shahara a kasar Sin |
| Manual Umarnin Injini |
|
| Littafin Umarnin Lantarki |
|
| Takaddun shaida |
|
| Jerin Shiryawa |
|
| Tsarin lantarki |
|
| Manual Aiki na System |
|
| Manual Kula da Tsarin |
|
| Manual siga tsarin |
|
| Teburin siga na masana'anta |
|
| Zane na tushe | Ana ba da bayan kwangilar ta fara aiki |
| Littafin mai sarrafa zafin jiki na akwatin sarrafawa |
|
Na gode da hankalin ku!
