CNC high-gudun 5-axis GMH-1016-Q
Gabatarwar injin 5-axis
Gada mai sauri-nau'in mashin injina guda biyar, gabaɗayan tsarin injin ɗin yana ɗaukar tsarin gantry irin gada mai tsayi, ta yadda manyan sassa uku masu motsi na kayan aikin injin mai nauyi suna cikin mafi ƙarancin nauyi, mafi ƙanƙanta. karfin tuƙi da saurin amsawar servo. Kwancen gado da kayan aiki waɗanda ke ɗaukar nauyin yankan an haɗa su cikin ɗaya, ba wai kawai tsarin gaba ɗaya ba ne, ƙimar amfani da sararin samaniya yana da girma, amma har ma an inganta daidaito da daidaito na kayan aikin injin, kuma shigarwa da sufuri sun dace. Taimakon jagorar babban katako mai tsayi yana ɗaukar ƙirar ƙirar jagora mai ƙarfi guda biyu mai ƙarfi guda biyu tare da ɗimbin ɗimbin ɗimbin yawa, wanda ke guje wa matsayi na manyan sassan jagorar motsi na bugun jini da madaidaicin buƙatun machining na manyan asali. sassa. Tare da babban madaidaici biyar-axis milling shugaban, babban shaft rungumi dabi'ar high-gudun biyu lilo shugaban, wanda zai iya gane high-yi milling da high-gudun karewa karkashin biyar-axis linkage. High spindle gudun, high daidaito da kuma mai kyau daidaici riƙewa, mai da tururi lubrication, tilasta wurare dabam dabam sanyaya.
Adadin manyan gatura na gada mai sauri biyar-axis machining cibiyar an kasu kashi zuwa layin X-axis, Y-axis, Z-axis, axis C-axis, A-axis. Haɗin haɗin gatari guda biyar yana kammala aikin sarrafa kayan aiki a cikin sararin sararin samaniya da sarƙoƙi masu rikitarwa Matsaloli, hakowa mai zurfi, raƙuman rami da injin taper akan rikitattun filaye, kazalika da ingantattun mashin ɗin ingantattun mashin ɗin na sassa masu siffa na musamman.
Spindle
Cibiyar injin gantry mai axis biyar za a iya sanye ta da igiyoyi masu motsi daban-daban guda uku: babba, matsakaici da ƙasa. Matsakaicin gudun zai iya kaiwa 20000rpm, ƙarfin igiya shine 25KW, kuma matsakaicin karfin juyi zai iya kaiwa 30.8Nm. Mai riƙe kayan aiki shine HSK-A63; kayan aiki yana da goyan bayan hydraulic, kuma tsarin ƙulla kayan aiki yana da babban ƙarfin riƙewa; dogayen kayan aiki yana da hanyar ruwa daga tsakiyar spindle don kwantar da wurin aiki, wanda ya kara inganta daidaiton aiki; da yankan karfi ne babba, da yankan yadda ya dace ne high, da aiki lokaci ne takaice, da kuma samar da makamashi yadda ya dace yana da kyau , m rufe duk kasuwar bukatun!
5- kai tsaye
Hannu biyu-biyu shugaban axis biyar hade tare da na'urar maganadisu na dindindin mai ƙarfi mai ƙarfi;
Tare da babban madaidaicin kusurwa mai ɓoye;
Kuma tsarin tsarin ƙwanƙwasa mai mahimmanci;
Shugaban axis guda biyar tare da ƙaƙƙarfan tsari mai ƙarfi da kwanciyar hankali gabaɗaya tsarin ƙirar cokali mai yatsa yana da tsari mai mahimmanci, tsauri mai kyau da kyakkyawan sassauci;
Yana warware mahara debugging da clamping da ake bukata domin repositioning da workpiece a hadaddun kusurwoyi, da kuma rage matsayi kuskure. Ya dace da samfurori tare da sifar sassa masu rikitarwa da madaidaicin buƙatun. Yana iya kammala sarrafa saman mai lanƙwasa a kusurwoyi daban-daban a cikin matsawa ɗaya da haɓaka haɓakar samarwa. Na'urar da aka keɓance, ƙira mai ƙima mai ƙima, don cimma wadatattun ayyukan faɗaɗawa.
A gado, ginshiƙi, katako, zamiya wurin zama da kuma rago na high-gudun gada-iri biyar-axis machining cibiyar ne simintin gyaran kafa, wanda tabbatar da isasshen machining rigidity kuma sun dace da halaye na workpiece. Su na bakin ciki-banga welded sassa da workpiece ne tsawo. Yanayin yankan yana da kyau, ƙimar cirewar ƙarfe yana da girma, damuwa da aka haifar ta hanyar yankan aikin yana da ƙananan, kuma yanayin yanayin aikin yana da kyau; a lokaci guda, saurin motsi mai sauri yana da sauri, kuma ana buƙatar lokacin taimako ƙasa da ƙasa. Angle sarrafa, surface aiki, streamline aiki. Dukkan injin yana kewaye da kariya, kayan aikin injin yana da aikin cire guntu ta atomatik, kuma an sanye shi da aikin sanyaya ruwa. Kayan aikin injin yana da kyakkyawan bayyanar, aiki mai dacewa da kulawa.
Tsarin dogo na jagora na X: ginshiƙin yana sanye da manyan ginshiƙai huɗu na 35mm. Yana iya saduwa da babban tsayin daka da buƙatun ƙarfi na firam ɗin gantry, kuma yana iya saduwa da fa'idodin fasaha na ƙananan ƙarancin juzu'i, saurin motsi mai sauri da tsawon rayuwar sabis; hanyar lubrication: mai lubrication; alamar ma'aunin waya: Taiwan Shangyin ko iri iri ɗaya;
(2) Motar X-axis: Bayan da aka yi amfani da motar AC servo don haɓakawa da rage saurin gudu, yana fitar da madaidaicin ball na 50mm diamita don juyawa don gane abincin hagu da dama na skateboard; Hanyar lubrication: man shafawa; Alamar dunƙule: Taiwan Shangyin ko iri iri ɗaya;
(3) An sanye shi da ma'aunin grating na madaidaicin madaidaicin madaidaici sau biyu; Alamar sikelin grating: Spain FAGOR ko alama iri ɗaya;
(4) Kariyar dogo na jagora: Ana amfani da garkuwar rami na fata don kariya don hana abubuwa na waje shiga da gurbata hanyar dogo. Rufin karewa yana da kyakkyawan bayyanar da tsari mai ma'ana.
(1) Tsarin dogo na jagora: Y-axis yana ɗaukar raƙuman jagorar linzamin kwamfuta masu nauyi 55 masu nauyi a matsayin jagora da hanya mai ɗaukar nauyi don motsi na gefe da kwance na faifan. Zai iya saduwa da buƙatun fasaha na ƙarewa mai sauri da ƙananan ƙananan yankewa. Hanyar lubrication: lubrication mai. Alamar ma'aunin waya: Taiwan Shangyin ko iri iri ɗaya;
(2) Y-axis Drive: Bayan da aka yi amfani da motar AC servo don ƙarawa da rage saurin gudu, yana motsa madaidaicin ball na diamita na 50mm don juyawa don gane abincin hagu da dama na farantin faifai. Hanyar lubrication: lubrication mai. Alamar dunƙule: Taiwan Shangyin ko iri iri ɗaya;
(3) An sanye shi da ma'aunin grating mai cikakken madaidaicin madaidaici; Alamar sikelin grating: Spain FAGOR ko alama iri ɗaya;
(4) Kariyar dogo na jagora: Ana amfani da garkuwar rami na fata don kariya don hana abubuwa na waje shiga da gurbata hanyar dogo. Rufin karewa yana da kyakkyawan bayyanar da tsari mai ma'ana.
(1) Tsarin dogo na jagora: Z-axis yana ɗaukar ragon jagora na madaidaiciyar nauyi mai nauyi 45 a matsayin jagora da hanya mai ɗaukar nauyi don motsi sama da ƙasa na ragon; Hanyar lubrication: man shafawa; Alamar ma'aunin waya: Taiwan Shangyin ko iri iri ɗaya;
(2) Z-axis drive: Bayan da AC servo motor da aka yi amfani da tada da runtse gudun, shi yana fitar da 50mm diamita madaidaicin ball dunƙule don juya don gane a tsaye feed na Z-axis; hanyar lubrication: mai lubrication; dunƙule iri: Taiwan Shangyin ko iri ɗaya matakin iri;
(3) An sanye shi da ma'aunin grating mai cikakken madaidaicin madaidaici sau biyu; Alamar sikelin grating: Spain FAGOR ko alama iri ɗaya.
Mai sarrafa CNC: Siemens 840Dsl
Tsarin CNC na injin shine Sinumerik 840 sl daga SIEMENS
Yayin saduwa da ainihin tsarin tsarin CNC, ana ba da garantin buƙatun na musamman masu zuwa
Mafi ƙarancin kulawa: axis na layi ≤0.001mm, axis rotary≤0.001°
Ayyukan kwaikwayo na hoto
Ayyukan ragewa na kusurwa
Helical interpolation
Aikin niƙa
Izinin sarrafawa na Master-Bawa
Tare da allon inch 15
Tare da panel na MCP 398C
Ciki har da allon 72/48 IO
NX10.3 fadada axis module
DMC20 Hub Module
tattara bayanai
Bayar da bayanan da suka dace ta hanyar OPCUA ko 485 ko software na babban matakin don gane haɗin haɗin kai tare da kayan aikin mai amfani, gami da amma ba'a iyakance ga:
Bayanan aiki na kayan aiki (gudun, ƙarfin ciyarwa, sunan kayan aiki, tsayin mariƙin kayan aiki, ƙimar ƙarfin ƙarfi, sunan shirin da sigar, rikodin ƙararrawa, rikodin kwamitin aiki, sigogin tsarin daidaita tsarin sifili, da sauransu.)
Sunan na'ura, sigar software, sunan shirin da sigar shirin da ke gudana a halin yanzu
Matsayin aiki na kayan aiki (ciki har da amma ba'a iyakance ga farawa baya aiki ba, aiki, rufewa, da matsayi na kuskure), kuma yana iya ba da gargaɗin gazawar kayan aiki, gano amfani da wutar lantarki, da sauransu.
PLC halin aiki
Tsarin lubrication; wannan injin yana ɗaukar fasahar samar da mai mai zaman kanta
(1) Ana ɗaukar saitin samar da mai ta atomatik mai zaman kanta da tsarin lubrication don layin jagora na X, Y, Z, dunƙule gubar da tara. Nauyin dunƙule yana mai mai maiko.
(2) Babban shaft man fetur da gas lubrication / atomatik bakin ciki man lubrication ne a lokaci da kuma adadi atomatik yanayin, da mataki ne ta atomatik sarrafa ta tsarin kula da lambobi, kuma za a iya gano da kuma firgita. Samfuran famfo mai mai na zaɓi ne: SKF man-iska mai lubrication/Proton ko makamantan su
Tsarin ruwa
(1) Wannan kayan aikin na'ura an sanye shi da tsarin tsarin ruwa mai zaman kansa.
(2) Kayan aikin injin yana sanye da wani tashar famfo na hydraulic daban, kuma tsarin na'ura mai aiki yana sanye da na'urori masu sa ido da yawa kamar ƙararrawar matakin mai, ƙararrawar zazzabi, ƙararrawar toshewar baya, da ƙaramar ƙararrawar matsa lamba don tabbatar da cewa kayan aikin injin yana aiki a ƙarƙashin yanayin aminci daban-daban. , inganta amincin masu aiki.
(3) Alamar tashar hydraulic: sanannen gida
(1) Yanke tsarin sanyaya na waje, a hanci na dunƙule, kusa da kayan aiki, mafi kyawun wurin sarrafa sanyaya, yadda ya kamata sarrafa yankan zafin jiki, don sarrafa na iya biyan buƙatun mafi girman daidaici.
(2) Rarrabe ruwan sanyaya don kwantar da kai mai haɗin kai biyar-axis da babban shaft
Alamar mai sanyaya ruwa: ingantacciyar alama ta Tongfei firiji ko alama iri ɗaya
Mujallar kayan aiki na kwance-hanyoyi biyu gaba da jujjuya sabani-24/32T alamar mujallar kayan aiki: Kamfanin Desu/Okada mai tallafin Taiwan ko makamancin haka
Ragowar magudanar ruwa a ɓangarorin biyu da tushe an jefar da su gaba ɗaya, kuma tasirin rigakafin zubar da ruwa yana da kyau;
Masu isar da guntu mai karkace a bangarorin biyu na wurin sarrafawa cikin sauri suna jigilar guntuwar ƙarfe da aka samar ta hanyar aiki mai sauri zuwa na'urar ɗaukar hoto, rage nakasar zafi da nakasar na'urar, da tabbatar da daidaito da kwanciyar hankali na kayan aikin injin;
Bayanin Fasaha
| MISALI | GMH-1016-Q |
| Girman teburin aiki (mm) | 1000*1200 |
| Tafiya na axis X (mm) | 1600 |
| Y-axis tafiya (mm) | 1400 |
| Tafiya na axis (mm) | 1000 |
| Faɗin Gantry (mm) | 2100 |
| Fuskar ƙarshen spindle - nisan tebur mai aiki (mm) | 50-1050 |
| Gudun Spindle (rpm) | 20000 |
| mariƙin leda | Hoton HSK-A63 |
| C-axis jujjuyawa (°) | ± 300 |
| A-axis juyi kewayon (°) | ± 110 |
| Kayan aiki (t/m2) | 3 |
Daidaitaccen tsari
| Tsari | Siemens |
| Mujallar kayan aiki | Mujallar kayan aiki a kwance HSK-A63-30T |
| Tsarin cire guntu | Nau'in guntu mai ɗaukar sarka + trolley*2 |
| Tsarin lubrication | Tsarin lubrication na man shafawa ta atomatik |
| Tsarin sanyaya | Ring spray/na'urar kwandishan iska/mai sanyaya mai |
| Tsarin ruwa | Gamsar da ma'auni na nitrogen / silinda mara nauyi |
| Tsarin aunawa | Laser Tool Setter/Ruby bincike |
| Mai mulki | Babban madaidaicin grating mai mulki |
| Karin bayani | LED fitilu |
| Hasken launi uku | |
| bindigar iska | |
| bindigar ruwa |
| Siemens 840Dsl CNC tsarin | Jamus |
| X, Y, Z ciyarwar servo Motors | Siemens Jamus |
| XYZ Servo Drive | Siemens Jamus |
| AC Servo Spindle Motor | Siemens Jamus |
| Kai mai haɗin kai biyar-biyar | Shanghai |
| Ƙwallon ƙwallon ƙafa | HIWIN ko makamancinsa |
| Jagoran Roller Linear | HIWIN ko makamancinsa |
| Kowane shaft dunƙule hali | Japan NSK ko makamancinsa |
| Haɗin kai | Taiwan ko makamancinsa |
| Karkashe abun yanka | Shanghai |
| Kariyar dogo kayan aikin inji | Shanghai |
| Famfon mai da tsarin lubrication na tsakiya | Proton ko SKF ko makamancin haka |
| Maɓallin kusanci, relay na matsakaici | Omron/Schneider ko makamancin haka |
| janareta bugun bugun hannu | Mai samar da tsarin ƙira mai ƙira/ko alama daidai |
| Spindle | INNA ko makamancin haka |
| Kayan aikin injin babban simintin gyare-gyare | Shanghai |
| Na'ura kayan aiki takardar karfe kare waje | Shanghai |
| Injin kayan aikin anga kusoshi, ƙaho cikakke saitin | Shanghai |
| Tsarin ruwa | shahara a kasar Sin |
| Fitilar Aiki da Fitilar Gargaɗi | shahara a kasar Sin |
| Spindle ram balance inji | shahara a kasar Sin |
| Spindle sanyaya tsarin da tsarin samar da ruwa | shahara a kasar Sin |
| Kayan aikin kulawa na gama gari | shahara a kasar Sin |
| Manual Umarnin Injini | |
| Littafin Umarnin Lantarki | |
| Takaddun shaida | |
| Jerin Shiryawa | |
| Tsarin lantarki | |
| Manual Aiki na System | |
| Manual Kula da Tsarin | |
| Manual siga tsarin | |
| Teburin siga na masana'anta | |
| Zane na tushe | Ana ba da bayan kwangilar ta fara aiki |
| Littafin mai sarrafa zafin jiki na akwatin sarrafawa |
Na gode da hankalin ku!
