Cibiyar Juyawa Biyu ta CNC 150MS Series

Gabatarwa:

Cibiyar juyawa ta CNC mai ci gaba tare da sanduna biyu, injinan tuƙi kai tsaye, da jagororin layi masu inganci suna tabbatar da ingantaccen aiki da kwanciyar hankali na sassa masu rikitarwa.


Cikakken Bayani game da Samfurin

Fasallolin Samfura

Bayanin Samfura

Tsarin Samfuri

Gabatar da

1. Ɗauki na'urar jujjuyawar lantarki mai aiki kai tsaye: daidaitaccen ma'aunin zobe mai maganadisu (sine da cosine) daidaiton matsayi: daƙiƙa 20 na baka, daidaiton ma'aunin C-axis: daƙiƙa 40 na baka. ①Ana kawar da girgizar spindle yadda ya kamata, kuma daidaiton karkatar da hanci yana cikin 0.002MM. Inganta ƙarshen saman aikin, ② a ɗauki rotor da aka ɗora a baya, wanda ke sa shigarwa da kulawa su yi sauri, ③ injin spindle yana da tsarin sanyaya don danne tasirin canjin zafi da kuma tabbatar da yawan zafin jiki na spindle. Tsarin spindle ya fuskanci gwajin daidaito mai ƙarfi. Rike daidaitonsa mai kyau, babban tauri da inganci mai yawa yana ba wa dukkan injin damar kammalawa ba kawai ba, har ma da yin injina masu ƙarfi da yankewa mai nauyi ga masu amfani. Injin tsakiyar juyawa na CNC ya dace musamman don samar da siffofi masu rikitarwa da santsi mai yawa.

2. Tsarin haɗaɗɗen haɗaɗɗen haɗaɗɗen hasumiyar wutar lantarki ta servo. Yana taimakawa hasumiyar servo wajen canza aikinta cikin sauri da daidaito, kuma idan aka haɗa ta da injin niƙa wutar lantarki na babban gudu, yana samun kyakkyawan ƙarfin sarrafawa na juyawa da niƙa. An sanya mai riƙe kayan aiki tare da hanyar shigarwa ta BMT mai ƙarfi, kuma injin servo spindle ne ke tuƙa shaft ɗin watsa wutar lantarki.

3. Kayan aikin injin juyawa na CNC yana da layukan jagora masu layi da kuma sukurin ƙwallon ƙasa masu daidaito don tabbatar da daidaito da dorewa mafi kyau. Kowane ginshiƙi yana amfani da tsarin ginshiƙin canja wuri kai tsaye da kuma hanyar da za ta iya rage yawan matsar zafi da kuma inganta daidaiton sarrafawa sosai. Gilashin zamiya masu tsayi, masu girma, da nauyi suna kiyaye daidaiton da ya dace lokacin da injin ya fuskanci tasiri, kuma matsarwar tana da santsi da ƙarancin hayaniya, wanda zai iya tsawaita rayuwar sabis.

4. Wannan injin CNC yana ba wa masu amfani da cikakken tsarin hydraulic da man shafawa, ta amfani da famfunan hydraulic masu inganci, bawuloli na hydraulic da sauran abubuwan haɗin gwiwa don rage yawan lalacewa sosai. An tsara tsarin hydraulic da man shafawa don su kasance masu sauƙi da aminci. Kayan aikin injin yana amfani da man shafawa na atomatik mai lamba tsakiya.

5. Yana amfani da silinda mai juyawa ta Taiwan da na'urar cire guntu ta atomatik. An raba zaɓuɓɓukan zuwa layukan baya da layukan gefe, wanda zai iya rage ƙarfin aiki na mai aiki sosai kuma ya cimma samarwa mai aminci da inganci. Ana iya tsara dukkan abubuwan aiki na sama don sarrafawa, kuma an tsara su da na'urorin tace mai da ruwa. A lokaci guda, ana iya tsara su kuma a shigar da kayan aiki na musamman daban-daban bisa ga buƙatun musamman na masu amfani.

Bayanan Fasaha

ISamfurin tem

Suna

Naúrar

150MSY-II

150MSY-III

150MS-II

150MS-III

Tafiya

Matsakaicin diamita na juyawar gado

mm

Ф380

Ф380

Ф380

Ф380

Matsakaicin diamita na sarrafawa

mm

Ф100

Ф100

Ф100

Ф100

Matsakaicin diamita na sarrafawa akan mariƙin kayan aiki

mm

Ф160

Ф160

Ф160

Ф160

Matsakaicin tsawon sarrafawa

mm

150

150

150

150

Dogayen sanda

Silinda

Chuck

Hanci mai lanƙwasa

/

A2-5

A2-5

A2-5

A2-5

Mafi girma.gudun madauri

mm

5500

5500

5500

5500

Silinda mai amfani da wutar lantarki/collet Silinda mai amfani da wutar lantarki/Chuck

rpm

6"

6"

6"

6"

Diamita na ramin dogara

kw

Ф56

Ф56

Ф56

Ф56

Mafi girma.diamita na ramin sandar sandar diamita

Nm

Ф45

Ф45

Ф45

Ф45

Ƙarfin injin dogara sanda

/

17.5

17.5

17.5

17.5

Ƙarfin injin dogara sanda

62-125

62-125

62-125

62-125

Ƙarƙashin sandar Chuck

Hanci mai ƙashin baya

/

A2-4

A2-4

A2-4

A2-4

Mafi girma.saurin sub-spindle

mm

6000

6000

6000

6000

Silinda/collet na ruwa mai ƙarƙashin sandar juyawa

rpm

5"

5"

5"

5"

Diamita na ramin da ke ƙarƙashin sandar juyawa

Nm

Ф46

Ф46

Ф46

Ф46

Mafi girma.diamita na ramin sandar ƙasa

kw

Ф32

Ф32

Ф32

Ф32

Ƙarfin dogaran lantarki kai tsaye

/

11

11

11

11

Ƙarfin injin juyawa kai tsaye na spindle

27-66

27-66

27-66

27-66

X1/Z1/Y/X2/Z2 sigar ciyarwar axis

Ƙarfin motar X1/Z1/Y

kw

1.8/1.2/1.2

1.8/1.2/1.2

1.8/1.2

1.8/1.2

Ƙarfin motar X2/Z2

mm

1.2/1.2

1.2/1.2

1.2/1.2

1.2/1.2

Tafiyar axis na X1/Z1

mm

135/370

135/370

135/370

135/370

Tafiyar axis na X2/Z2

mm/min

215/400

215/400

215/400

215/400

Motsi mai sauri na X/Z//Y/S axis

mm

30/30/6/30

30/30/6/30

30/30/30

30/30/30

Nau'in dogo mai zamiya X1/Z1

mm

Na'urar birgima35/35

Na'urar birgima35/35

Na'urar birgima35/35

Na'urar birgima35/35

Nau'in dogo mai zamiya X2/Z2

mm

Na'urar birgima30/30

Na'urar birgima30/30

Na'urar birgima30/30

Na'urar birgima30/30

Na'urar Servo

Sigogi na Yankan

Nau'in turret

kwamfuta

BMT45-12T

BMT45-12T

BMT45-12T

BMT45-12T

Ikon hasumiyar wutar lantarki

Kw/Nm

2.2/26Nm

2.2/26Nm

2.2/26Nm

2.2/26Nm

Tafiyar Y axis

mm

80(±40)

80(±40)

6000 ER20

Mafi girma.saurin mariƙin kayan aiki da aka tuƙa

rpm

6000 ER20

6000 ER20

6000 ER20

20x20

Bayani dalla-dalla na mai riƙe kayan aiki na waje diamita

mm

20x20

20x20

20x20

Ф32

Bayanan mai riƙe kayan aiki na diamita na ciki

mm

Ф32

Ф32

Ф32

0.15

Lokacin canza kayan aiki kusa

daƙiƙa

0.15

0.15

0.15

BMT40-8T

Ƙarfin hidima

Sigogi na turret

Nau'in hasumiyar wutar lantarki

/

NC8T

BMT40-8T

NC8T

2.2/26Nm

Bayanan mai riƙe kayan aiki na diamita na waje

mm

25x25

20x20

25x25

6000 ER20

Bayanan mai riƙe kayan aiki na diamita na ciki

mm

Ф32

Ф32

Ф32

20x20

Lokacin canza kayan aiki kusa

daƙiƙa

0.15

0.15

0.15

Ф25

Girma

Yankin da aka mamaye Kimanin.

mm

2.2x2.1x1.7

2.2x2.1x1.7

2.2x2.1x1.7

0.15

Nauyin injin kimanin.

kg

3500

3500

3200

2.2x2.1x1.7

Wani

Yanke ruwa tanki girma

L

180

180

180

3500

Girman akwatin na'urar na'ura mai aiki da karfin ruwa

L

40

40

40

180

Ikon injin famfon mai na'ura mai aiki da karfin ruwa

kw

1.5

1.5

1.5

40

Ƙarar tankin mai mai mai shafawa

L

2

2

2

1.5

Ikon injin famfon man shafawa ta atomatik

W

50

50

50

2

Ƙarfin famfon ruwa mai sanyaya

W

750

750

750

50

Siffofin Saita

mai saukiTo Use And Mma'adinaiPmai laifi

● Tsarin da aka inganta sosai

● An haɗa shi da i HMI

●An haɗa shi da sabuwar fasahar CNC da servo ta FANUC

● An daidaita shi da ayyuka na musamman

●Faɗaɗa ƙarfin ƙwaƙwalwa

SauƙiOf Use

Hana lokacin dakatar da injin ba zato ba tsammani ta hanyar gyarawa ta hanyar rigakafi

●Ayyukan hasashen kurakurai masu yawa

Nemo wurin da aka samu matsala cikin sauƙi kuma rage lokacin dawowa

●Ayyukan Ganewa/Gyara

Babban aikin sarrafawa

GajartaCycleTlokaci

● Fasaha mai inganci wajen sarrafa kayan aiki

Cimma ingantaccen aiki

Fasahar sarrafa saman da ta dace

●Aikin Ganewa/Gyara

BabbanOcikasRci

Koyaushe tallafawa ayyuka daban-daban a wurin sarrafawa

●FANUC

Na musammanSkumfaIs EasierTo Use

●Aikin da aka daidaita

Shirye-shirye a fannin IoT

●Taimako ga nau'ikan hanyoyin sadarwa iri-iri a shafin yanar gizo

Kwamitin CNC

THKBdukSma'aikatan jirgin

Sukurin Ball na THK

· Matsayin C3, ta amfani da sukurin ƙwallon da aka daidaita sosai, tare da maganin goro kafin lodawa da sukurin kafin tensioning don kawar da koma baya da tsawaita zafin jiki, yana nuna kyakkyawan matsayi da daidaiton maimaitawa.

· Motar Servo kai tsaye don rage kuskuren dawowa.

THKRollerLinarGuide

Jagorar Layi ta THK Roller

·Matsakaicin ƙarfin SRG, madaidaicin jagorar layi sifili, yanke baka, yanke bevel, yanayin saman yana da kama da juna. Ya dace da aiki mai sauri, yana rage ƙarfin da ake buƙata don kayan aikin injinan tsakiya na CNC.

·Mirgina maimakon zamewa, ƙaramin asarar gogayya, amsawa mai sauƙi, daidaiton matsayi mai girma. Zai iya ɗaukar nauyin a cikin alkiblar motsi a lokaci guda, kuma saman hulɗar hanya har yanzu yana cikin hulɗar maki da yawa yayin lodi, kuma juriyar yankewa ba za ta ragu ba.

·Sauƙin haɗawa, ƙarfin musanya mai ƙarfi, da kuma tsarin shafawa mai sauƙi; yawan lalacewa ƙanƙanta ne kuma tsawon lokacin sabis ɗin yana da tsawo.

SKFBkunne/Orashin lafiyaMciwon ciki

Injin SKF Bearing/Oiling
Injin SKF Bearing/Oiling

· Man shafawa ta atomatik yana biyan buƙatun aikace-aikace daban-daban, ya dace da yanayi daban-daban na aiki, samfura masu inganci, da sauƙin amfani.

· Cibiyar juyawa ta CNC ta cika buƙatun man shafawa mai ɗauke da iska a cikin zafin jiki mai yawa, girgiza mai ƙarfi da kuma muhalli mai haɗari.

Kowace ma'aunin shafawa tana amfani da mai rarrabawa mai girman volumetric don sarrafa adadin man shafawa, kuma PLC za ta iya sarrafa injin don samar da mai daidai.


  • Na baya:
  • Na gaba:

  • 1. Ɗauki na'urar jujjuyawar lantarki mai aiki da kai tsaye: daidaitaccen ma'aunin zobe mai maganadisu (sine da cosine): daƙiƙa 20 na baka, daidaiton ma'aunin C-axis: daƙiƙa 40 na baka. ①Ana kawar da girgizar spindle yadda ya kamata, kuma daidaiton karkatar da hanci yana cikin 0.002MM. Inganta ƙarshen saman kayan aikin, ② a ɗauki rotor da aka ɗora a baya, wanda ke sa shigarwa da kulawa su yi sauri, ③ injin spindle yana da tsarin sanyaya don danne tasirin canjin zafi da kuma tabbatar da yawan zafin jiki na spindle. Tsarin spindle ya fuskanci gwajin daidaito mai ƙarfi. Rike daidaitonsa mai kyau, babban tauri da ingantaccen aiki yana ba wa dukkan injin damar kammalawa ba kawai ba, har ma da yin injina masu ƙarfi da yankewa mai nauyi ga masu amfani. Ya dace musamman don samar da siffofi masu rikitarwa da santsi mai yawa.

    2. Tsarin haɗaɗɗen haɗaɗɗen haɗaɗɗen hasumiyar wutar lantarki ta servo. Yana taimakawa hasumiyar servo wajen canza aikinta cikin sauri da daidaito, kuma idan aka haɗa ta da injin niƙa wutar lantarki na babban gudu, yana samun kyakkyawan ƙarfin sarrafawa na juyawa da niƙa. An sanya mai riƙe kayan aiki tare da hanyar shigarwa ta BMT mai ƙarfi, kuma injin servo spindle ne ke tuƙa shaft ɗin watsa wutar lantarki.

    3. Kayan aikin injin yana da layukan jagora masu layi da kuma sukurin ƙasa masu daidaito don tabbatar da daidaito da dorewa mafi kyau. Kowace ginshiƙi tana amfani da tsarin ginshiƙin canja wuri kai tsaye da kuma hanyar da za ta iya rage yawan matsar da zafi da kuma inganta daidaiton sarrafawa sosai. Gilashin zamiya masu tsayi, masu girma, da nauyi suna kiyaye daidaiton da ya dace lokacin da injin ya fuskanci tasiri, kuma matsar da injin ɗin ta kasance mai santsi da ƙarancin hayaniya, wanda zai iya tsawaita rayuwar sabis.

    4. Wannan injin yana ba wa masu amfani da cikakken tsarin hydraulic da man shafawa, ta amfani da famfunan hydraulic masu inganci, bawuloli na hydraulic da sauran abubuwan haɗin gwiwa don rage yawan lalacewa sosai. An tsara tsarin hydraulic da man shafawa don su kasance masu sauƙi da aminci. Kayan aikin injin yana amfani da man shafawa na atomatik mai lamba tsakiya.

    5. Yana amfani da silinda mai juyawa ta Taiwan da na'urar cire guntu ta atomatik. An raba zaɓuɓɓukan zuwa layukan baya da layukan gefe, wanda zai iya rage ƙarfin aiki na mai aiki sosai kuma ya cimma samarwa mai aminci da inganci. Ana iya tsara dukkan abubuwan aiki na sama don sarrafawa, kuma an tsara su da na'urorin tace mai da ruwa. A lokaci guda, ana iya tsara su kuma a shigar da kayan aiki na musamman daban-daban bisa ga buƙatun musamman na masu amfani.

    ISamfurin tem

    Suna

    Naúrar

    150MSY-II

    150MSY-III

    150MS-II

    150MS-III

    Tafiya

    Matsakaicin diamita na juyawar gado

    mm

    Ф380

    Ф380

    Ф380

    Ф380

    Matsakaicin diamita na sarrafawa

    mm

    Ф100

    Ф100

    Ф100

    Ф100

    Matsakaicin diamita na sarrafawa akan mariƙin kayan aiki

    mm

    Ф160

    Ф160

    Ф160

    Ф160

    Matsakaicin tsawon sarrafawa

    mm

    150

    150

    150

    150

    Dogayen sanda

    Silinda

    Chuck

    Hanci mai lanƙwasa

    /

    A2-5

    A2-5

    A2-5

    A2-5

    Matsakaicin gudun sandar

    mm

    5500

    5500

    5500

    5500

    Silinda mai amfani da wutar lantarki/collet Silinda mai amfani da wutar lantarki/Chuck

    rpm

    6"

    6"

    6"

    6"

    Diamita na ramin dogara

    kw

    Ф56

    Ф56

    Ф56

    Ф56

    Matsakaicin diamita na ramin sandar sandar diamita

    Nm

    Ф45

    Ф45

    Ф45

    Ф45

    Ƙarfin injin dogara sanda

    /

    17.5

    17.5

    17.5

    17.5

    Ƙarfin injin dogara sanda

    62-125

    62-125

    62-125

    62-125

    Ƙarƙashin sandar Chuck

    Hanci mai ƙashin baya

    /

    A2-4

    A2-4

    A2-4

    A2-4

    Matsakaicin saurin sub-spindle

    mm

    6000

    6000

    6000

    6000

    Silinda/collet na ruwa mai ƙarƙashin sandar juyawa

    rpm

    5"

    5"

    5"

    5"

    Diamita na ramin da ke ƙarƙashin sandar juyawa

    Nm

    Ф46

    Ф46

    Ф46

    Ф46

    Matsakaicin diamita na ramin sandar ƙasa

    kw

    Ф32

    Ф32

    Ф32

    Ф32

    Ƙarfin dogaran lantarki kai tsaye

    /

    11

    11

    11

    11

    Ƙarfin injin juyawa kai tsaye na spindle

    27-66

    27-66

    27-66

    27-66

    X1/Z1/Y/X2/Z2 sigar ciyarwar axis

    Ƙarfin motar X1/Z1/Y

    kw

    1.8/1.2/1.2

    1.8/1.2/1.2

    1.8/1.2

    1.8/1.2

    Ƙarfin motar X2/Z2

    mm

    1.2/1.2

    1.2/1.2

    1.2/1.2

    1.2/1.2

    Tafiyar axis na X1/Z1

    mm

    135/370

    135/370

    135/370

    135/370

    Tafiyar axis na X2/Z2

    mm/min

    215/400

    215/400

    215/400

    215/400

    Motsi mai sauri na X/Z//Y/S axis

    mm

    30/30/6/30

    30/30/6/30

    30/30/30

    30/30/30

    Nau'in dogo mai zamiya X1/Z1

    mm

    Roller35/35

    Roller35/35

    Roller35/35

    Roller35/35

    Nau'in dogo mai zamiya X2/Z2

    mm

    Roller30/30

    Roller30/30

    Roller30/30

    Roller30/30

    Na'urar Servo

    Sigogi na Yankan

    Nau'in turret

    kwamfuta

    BMT45-12T

    BMT45-12T

    BMT45-12T

    BMT45-12T

    Ikon hasumiyar wutar lantarki

    Kw/Nm

    2.2/26Nm

    2.2/26Nm

    2.2/26Nm

    2.2/26Nm

    Tafiyar Y axis

    mm

    80(±40)

    80(±40)

    6000 ER20

    Matsakaicin saurin riƙe kayan aiki da aka tuƙa

    rpm

    6000 ER20

    6000 ER20

    6000 ER20

    20×20

    Bayani dalla-dalla na mai riƙe kayan aiki na waje diamita

    mm

    20×20

    20×20

    20×20

    Ф32

    Bayanan mai riƙe kayan aiki na diamita na ciki

    mm

    Ф32

    Ф32

    Ф32

    0.15

    Lokacin canza kayan aiki kusa

    daƙiƙa

    0.15

    0.15

    0.15

    BMT40-8T

    Ƙarfin hidima

    Sigogi na turret

    Nau'in hasumiyar wutar lantarki

    /

    NC8T

    BMT40-8T

    NC8T

    2.2/26Nm

    Bayanan mai riƙe kayan aiki na diamita na waje

    mm

    25×25

    20×20

    25×25

    6000 ER20

    Bayanan mai riƙe kayan aiki na diamita na ciki

    mm

    Ф32

    Ф32

    Ф32

    20×20

    Lokacin canza kayan aiki kusa

    daƙiƙa

    0.15

    0.15

    0.15

    Ф25

    Girma

    Yankin da aka mamaye Kimanin.

    mm

    2.2×2.1×1.7

    2.2×2.1×1.7

    2.2×2.1×1.7

    0.15

    Nauyin injin kimanin.

    kg

    3500

    3500

    3200

    2.2×2.1×1.7

    Wani

    Yanke ruwa tanki girma

    L

    180

    180

    180

    3500

    Girman akwatin na'urar na'ura mai aiki da karfin ruwa

    L

    40

    40

    40

    180

    Ikon injin famfon mai na'ura mai aiki da karfin ruwa

    kw

    1.5

    1.5

    1.5

    40

    Ƙarar tankin mai mai mai shafawa

    L

    2

    2

    2

    1.5

    Ikon injin famfon man shafawa ta atomatik

    W

    50

    50

    50

    2

    Ƙarfin famfon ruwa mai sanyaya

    W

    750

    750

    750

    50

    Aika mana da sakonka:

    Rubuta saƙonka a nan ka aika mana da shi