Cibiyar Injin Aiki Mai Tsaye ta Axis 5-Axis Series CV

Gabatarwa:

Cibiyar injinan CNC tana da ƙarfi sosai, saurin ciyarwa na mita 48/min, saurin canza kayan aiki, da kuma Siemens CNC don ingantaccen injinan sassa masu rikitarwa.


Cikakken Bayani game da Samfurin

Fasallolin Samfura

Bayanin Samfura

Layukan Sarrafawa

Siffofi

Gabatarwar na'ura
Tsarin CV na cibiyar injina mai tsayi mai axis biyar yana da halaye na tauri mai yawa, daidaito mai yawa da kuma ingantaccen injina mai inganci. Ginshiƙin yana ɗaukar ƙirar herringbone mai babban span, wanda zai iya ƙara ƙarfin lanƙwasa da juyawa na ginshiƙin sosai; bencin aiki yana ɗaukar span slider mai dacewa kuma an kashe shi a saman, don haka ƙarfin da ke kan bencin aiki ya kasance iri ɗaya kuma an inganta taurin; gadon yana ɗaukar trapezoidal cross-section, yana ragewa. Cibiyar nauyi tana inganta ƙarfin juyawa; dukkan injin yana amfani da nazarin abubuwa masu iyaka don tsara kowane sashi don samar da mafi kyawun kwanciyar hankali gaba ɗaya.

Saurin saurin canja wurin aiki mai sassa uku zai iya kaiwa 48M/min, lokacin canza kayan aikin TT shine 2.5S kawai, mujallar kayan aiki tana da cikakken nauyin 24t. Cibiyar injin CNC mai sassa 5-axis ta dace da nau'ikan samfuran 2D da 3D masu siffar concave-convex tare da siffofi masu rikitarwa da ramuka masu rikitarwa da saman. Hakanan ya dace da niƙa, haƙa, faɗaɗawa, gundura, Tapping da sauran hanyoyin sarrafawa sun fi dacewa da ƙananan da matsakaitan rukuni na sarrafawa da samarwa iri-iri, kuma ana iya amfani da su a layukan atomatik don samar da taro.
Nunin zane mai motsi na hanyar kayan aiki, nunin gargaɗi mai wayo, ganewar kai da sauran ayyuka suna sa amfani da kula da kayan aikin injin CNC ya fi dacewa da sauri; An ƙara ƙarfin karatu zuwa layuka 3000 a sakan ɗaya, wanda ke sauƙaƙa watsa shirye-shirye masu girma da sauri da inganci akan layi.

RTCP (Maɓallin Cibiyar Juyawa) na cibiyar injin CNC mai axis biyar shine aikin sarrafa wurin tip na kayan aiki. Bayan kunna aikin RTCP, mai sarrafawa zai canza daga ainihin sarrafa ƙarshen fuskar mai riƙe kayan aiki zuwa sarrafa wurin tip na kayan aiki. Tip na kayan aiki mai biyo baya zai iya rama layin layi da aka haifar da axis mai juyawa. Kuskuren hana karo da kayan aiki. A wurin A na aikin, layin tsakiya na axis na kayan aiki yana canzawa kai tsaye daga matsayin kwance zuwa matsayin tsaye. Idan ba a gyara kuskuren layi ba, tip na kayan aiki zai karkata daga wurin A ko ma ya ratsa wurin aiki, yana haifar da haɗari mai tsanani. Saboda ci gaba da motsi na axis mai juyawa da axis mai juyawa yana haifar da canje-canje a matsayin wurin A, dole ne a gyara matsayin tip na kayan aiki na asali a cikin shirin don tabbatar da cewa daidaitattun matsayin tip na kayan aiki koyaushe ba su canzawa dangane da wurin A, kamar dai tip na kayan aiki yana motsawa tare da wurin A., wannan shine tip na Kayan aiki mai biyo baya.

Wannan aikin yana da matakai 0 ~ 9, matakin 9 shine mafi girman daidaito, yayin da matakin 1 - 8 yana rama kuskuren servo baya, kuma yana ba hanyar sarrafawa santsi mai kyau.

Babban gudu da kuma babban daidaito Tsarin aiki mai girma uku

Tsarin madaurin sauri mai sauri, ikon sarrafa injinan baka na 3D zai iya karanta tubalan 2000 kafin lokaci da kuma gyara hanya mai santsi don injinan aiki mai sauri da daidaito.

Tsarin Tauri Mai Girma

Inganta siffar tsari da kuma inganta rarrabawa don haɓaka taurin injin. Siffar kayan aikin injin da ginshiƙi da kuma inganta rarrabawa su ne siffofi mafi dacewa ta hanyar nazarin CAE. Matakan da aka inganta daban-daban waɗanda ba a iya gani a waje suna nuna ƙarfin yankewa mai ƙarfi wanda saurin tsakiyar injin niƙa na CNC ba zai iya nunawa ba.

Bayanan Fasaha

Abu

naúrar

CV200

CV300

CV500

Tafiya

 

 

 

Tafiyar axis ta X/Y/Z

mm

500×400×330

700*600*500

700×600×500

Nisa daga ƙarshen fuskar sandar zuwa saman teburin aiki

mm

100-430

150-650

130-630

Nisa daga tsakiyar madauri zuwa saman layin dogo na jagora na shafi

mm

412

628

628

Matsakaicin tazara tsakanin tsakiyar sandar A-axis 90° da saman faifan C-axis

mm

235

360

310

Ciyar da axis 3

 

Saurin sauyawa cikin sauri axis na X/Y/Z

m/min

48/48/48

48/48/48

36/36/36

Yanke ciyarwar abinci

mm/min

1-24000

1-24000

1-24000

Dogayen sanda

 

 

 

 

Bayanan ƙa'idodin juyawa (diamita na shigarwa/yanayin watsawa)

mm

95/kai tsaye

140/Kai tsaye

140/Kai tsaye

Dogon maƙalli

mm

BT30

BT40

BT40

Gudun dogara sanda

r/min

12000

12000

12000

Ƙarfin injin juyawa (ci gaba/S3 25%)

kW

8.2/12

15/22.5

15/22.5

Juyin Motar Spindle (Ci gaba/S3 25%)

Nm

26/38

47.8/71.7

47.8/71.7

Mujallar Kayan Aiki

 

 

 

 

Adadin mujallu

T

21T

24T

24T

Lokacin canza kayan aiki (TT)

s

2.5

4

4

Matsakaicin diamita na Kayan aiki (cikakken kayan aiki/kayan aiki mara komai)

mm

80

70/120

70/120

Matsakaicin tsawon kayan aiki

mm

250

300

300

Matsakaicin nauyin kayan aiki

kg

3

8

8

Jagora

 

 

Jagorar X-axis (girman/adadin sliders)

mm

30/2

Na'urar jujjuyawa ta 35/2

Na'urar birgima 45/2

Jagorar axis na Y (girma/yawan zamiya)

 

30/2

Na'urar jujjuyawa ta 35/2

Na'urar birgima 45/2

Jagorar Z-axis (girma/yawan sliders)

 

30/2

Na'urar jujjuyawa ta 35/2

Na'urar birgima 45/2

 

Sukurori

 

 

Sukurin X-axis

 

Φ28×16

Φ40×16

Φ40×16

Sukurin Y-axis

 

Φ28×16

Φ40×16

Φ40×16

Sukurin Z axis

 

Φ32×16

Φ40×16

Φ40×16

Daidaito

 

Daidaiton matsayi

mm

±0.005/300

±0.005/300

±0.005/300

Maimaitawa

mm

±0.003/300

±0.003/300

±0.003/300

5 axis

 

 

 

 

 

Hanyar tuƙi ta turntable

 

Moter kai tsaye

Kamarar birgima

Kamarar na'ura mai juyi

Diamita na juyawa

mm

Φ200

Φ300*250

φ500*400

Nauyin nauyin da aka yarda da shi na turntable (a kwance/mai karkata)

kg

40/20

100/70

200

Matsakaicin gudu na axis na A/C

rpm

100/230

60/60

60/60

Matsayi/maimaitawa na A-axis

arc-sec

10/6

15/10

15/10

Matsayin C-axis/maimaitawa

arc-sec

8/4

15/10

15/10

Man shafawa

 

Ƙarfin na'urar mai

L

1.8

1.8

1.8

Nau'in mai raba mai

 

girma dabam dabam

Man shafawa mai

girma dabam dabam

Wasu

 

 

 

 

Bukatar iska

kg/c㎡

≥6

≥6

≥6

Gudun tushen iska

mm3/min

≥0.2

≥0.4

≥0.4

ƙarfin baturi

KVA

10

22.5

26

Nauyin Inji (Cikakken Bayani)

t

2.9

7

8

Girman Inji (L×W×H)

mm

1554×2346×2768

2248*2884*2860

2610×2884×3303

Misalin Sarrafawa

1. Masana'antar Motoci

Masana'antar Motoci

2. Daidaitaccen kayan aiki

Daidaitaccen kayan aiki

3. Masana'antar soja

Masana'antar soja

  • Na baya:
  • Na gaba:

  • Gabatarwar na'ura
    Tsarin CV na cibiyar injina mai tsayi mai axis biyar yana da halaye na tauri mai yawa, daidaito mai yawa da kuma ingantaccen injina mai inganci. Ginshiƙin yana ɗaukar ƙirar herringbone mai babban span, wanda zai iya ƙara ƙarfin lanƙwasa da juyawa na ginshiƙin sosai; bencin aiki yana ɗaukar span slider mai dacewa kuma an kashe shi a saman, don haka ƙarfin da ke kan bencin aiki ya kasance iri ɗaya kuma an inganta taurin; gadon yana ɗaukar trapezoidal cross-section, yana ragewa. Cibiyar nauyi tana inganta ƙarfin juyawa; dukkan injin yana amfani da nazarin abubuwa masu iyaka don tsara kowane sashi don samar da mafi kyawun kwanciyar hankali gaba ɗaya.

    Saurin saurin canja wurin aiki mai sassa uku zai iya kaiwa 48M/min, lokacin canza kayan aikin TT shine 2.5S kawai, mujallar kayan aiki tana da cikakken nauyin 24t. Ya dace da nau'ikan samfuran 2D da 3D masu siffar concave-convex daban-daban tare da siffofi masu rikitarwa da ramuka masu rikitarwa da saman. Hakanan ya dace da niƙa, haƙa, faɗaɗawa, gundura, Tapping da sauran hanyoyin sarrafawa sun fi dacewa da ƙananan da matsakaitan rukuni na sarrafawa da samarwa iri-iri, kuma ana iya amfani da su a layukan atomatik don samar da taro.
    Nunin zane mai motsi na hanyar kayan aiki, nunin gargaɗi mai wayo, ganewar kai da sauran ayyuka suna sa amfani da kula da kayan aikin injin ya fi dacewa da sauri; An ƙara ƙarfin karatu zuwa layuka 3000 a sakan ɗaya, wanda ke sauƙaƙa watsa shirye-shirye masu girma da sauri da inganci akan layi.

    RTCP (Maɓallin Cibiyar Juyawa) na cibiyar injinan axis biyar shine aikin sarrafa wurin tip na kayan aiki. Bayan kunna aikin RTCP, mai sarrafawa zai canza daga ainihin sarrafa ƙarshen fuskar mai riƙe kayan aiki zuwa sarrafa wurin tip na kayan aiki. Tip na kayan aiki mai biyo baya zai iya rama layin layi da aka haifar da axis mai juyawa. Kuskuren hana karo da kayan aiki. A wurin A na aikin, layin tsakiya na axis na kayan aiki yana canzawa kai tsaye daga matsayin kwance zuwa matsayin tsaye. Idan ba a gyara kuskuren layi ba, tip na kayan aiki zai karkata daga wurin A ko ma ya ratsa wurin aiki, yana haifar da haɗari mai tsanani. Saboda ci gaba da motsi na axis mai juyawa da axis mai juyawa yana haifar da canje-canje a matsayin wurin A, dole ne a gyara matsayin tip na kayan aiki na asali a cikin shirin don tabbatar da cewa daidaitattun matsayin tip na kayan aiki koyaushe ba su canzawa dangane da wurin A, kamar dai tip na kayan aiki yana motsawa tare da wurin A., wannan shine tip na Kayan aiki mai biyo baya.

    Wannan aikin yana da matakai 0 ~ 9, matakin 9 shine mafi girman daidaito, yayin da matakin 1 - 8 yana rama kuskuren servo baya, kuma yana ba hanyar sarrafawa santsi mai kyau.

    Babban gudu da kuma babban daidaito Tsarin aiki mai girma uku

    Tsarin madaurin sauri mai sauri, ikon sarrafa injinan baka na 3D zai iya karanta tubalan 2000 kafin lokaci da kuma gyara hanya mai santsi don injinan aiki mai sauri da daidaito.

    Tsarin Tauri Mai Girma

    Inganta siffar tsari da kuma inganta rarrabawa don haɓaka taurin injin. Siffar kayan aikin injin da ginshiƙi da kuma inganta rarrabawa su ne mafi dacewa ta hanyar nazarin CAE. Matakan da aka inganta daban-daban waɗanda ba a iya gani a waje suna nuna ƙarfin yankewa mai ƙarfi wanda saurin juyawa ba zai iya nunawa ba.

    Abu

    naúrar

    CV200

    CV300

    CV500

    Tafiya

    Tafiyar axis ta X/Y/Z

    mm

    500×400×330

    700*600*500

    700×600×500

    Nisa daga ƙarshen fuskar sandar zuwa saman teburin aiki

    mm

    100-430

    150-650

    130-630

    Nisa daga tsakiyar madauri zuwa saman layin dogo na jagora na shafi

    mm

    412

    628

    628

    Matsakaicin tazara tsakanin tsakiyar sandar A-axis 90° da saman faifan C-axis

    mm

    235

    360

    310

    Ciyar da axis 3

    Saurin sauyawa cikin sauri axis na X/Y/Z

    m/min

    48/48/48

    48/48/48

    36/36/36

    Yanke ciyarwar abinci

    mm/min

    1-24000

    1-24000

    1-24000

    Dogayen sanda

    Bayanan ƙa'idodin juyawa (diamita na shigarwa/yanayin watsawa)

    mm

    95/kai tsaye

    140/Kai tsaye

    140/Kai tsaye

    Dogon maƙalli

    mm

    BT30

    BT40

    BT40

    Gudun dogara sanda

    r/min

    12000

    12000

    12000

    Ƙarfin injin juyawa (ci gaba/S3 25%)

    kW

    8.2/12

    15/22.5

    15/22.5

    Juyin Motar Spindle (Ci gaba/S3 25%)

    Nm

    26/38

    47.8/71.7

    47.8/71.7

    Mujallar Kayan Aiki

    Adadin mujallu

    T

    21T

    24T

    24T

    Lokacin canza kayan aiki (TT)

    s

    2.5

    4

    4

    Matsakaicin diamita na Kayan aiki (cikakken kayan aiki/kayan aiki mara komai)

    mm

    80

    70/120

    70/120

    Matsakaicin tsawon kayan aiki

    mm

    250

    300

    300

    Matsakaicin nauyin kayan aiki

    kg

    3

    8

    8

    Jagora

    Jagorar X-axis (girman/adadin sliders)

    mm

    30/2

    Na'urar jujjuyawa ta 35/2

    Na'urar birgima 45/2

    Jagorar axis na Y (girma/yawan zamiya)

    30/2

    Na'urar jujjuyawa ta 35/2

    Na'urar birgima 45/2

    Jagorar Z-axis (girma/yawan sliders)

    30/2

    Na'urar jujjuyawa ta 35/2

    Na'urar birgima 45/2

    Sukurori

    Sukurin X-axis

    Φ28×16

    Φ40×16

    Φ40×16

    Sukurin Y-axis

    Φ28×16

    Φ40×16

    Φ40×16

    Sukurin Z axis

    Φ32×16

    Φ40×16

    Φ40×16

    Daidaito

    Daidaiton matsayi

    mm

    ±0.005/300

    ±0.005/300

    ±0.005/300

    Maimaitawa

    mm

    ±0.003/300

    ±0.003/300

    ±0.003/300

    5 axis

    Hanyar tuƙi ta turntable

    Moter kai tsaye

    Kamarar birgima

    Kamarar na'ura mai juyi

    Diamita na juyawa

    mm

    Φ200

    Φ300*250

    φ500*400

    Nauyin nauyin da aka yarda da shi na turntable (a kwance/mai karkata)

    kg

    40/20

    100/70

    200

    Matsakaicin gudu na axis na A/C

    rpm

    100/230

    60/60

    60/60

    Matsayi/maimaitawa na A-axis

    arc-sec

    10/6

    15/10

    15/10

    Matsayin C-axis/maimaitawa

    arc-sec

    8/4

    15/10

    15/10

    Man shafawa

    Ƙarfin na'urar mai

    L

    1.8

    1.8

    1.8

    Nau'in mai raba mai

    girma dabam dabam

    Man shafawa mai

    girma dabam dabam

    Wasu

    Bukatar iska

    kg/c㎡

    ≥6

    ≥6

    ≥6

    Gudun tushen iska

    mm3/min

    ≥0.2

    ≥0.4

    ≥0.4

    ƙarfin baturi

    KVA

    10

    22.5

    26

    Nauyin Inji (Cikakken Bayani)

    t

    2.9

    7

    8

    Girman Inji (L×W×H)

    mm

    1554×2346×2768

    2248*2884*2860

    2610×2884×3303

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