Cibiyar Injin Aiki Mai Tsaye ta Axis 5-Axis Series CV
Siffofi
Gabatarwar na'ura
Tsarin CV na cibiyar injina mai tsayi mai axis biyar yana da halaye na tauri mai yawa, daidaito mai yawa da kuma ingantaccen injina mai inganci. Ginshiƙin yana ɗaukar ƙirar herringbone mai babban span, wanda zai iya ƙara ƙarfin lanƙwasa da juyawa na ginshiƙin sosai; bencin aiki yana ɗaukar span slider mai dacewa kuma an kashe shi a saman, don haka ƙarfin da ke kan bencin aiki ya kasance iri ɗaya kuma an inganta taurin; gadon yana ɗaukar trapezoidal cross-section, yana ragewa. Cibiyar nauyi tana inganta ƙarfin juyawa; dukkan injin yana amfani da nazarin abubuwa masu iyaka don tsara kowane sashi don samar da mafi kyawun kwanciyar hankali gaba ɗaya.
Saurin saurin canja wurin aiki mai sassa uku zai iya kaiwa 48M/min, lokacin canza kayan aikin TT shine 2.5S kawai, mujallar kayan aiki tana da cikakken nauyin 24t. Cibiyar injin CNC mai sassa 5-axis ta dace da nau'ikan samfuran 2D da 3D masu siffar concave-convex tare da siffofi masu rikitarwa da ramuka masu rikitarwa da saman. Hakanan ya dace da niƙa, haƙa, faɗaɗawa, gundura, Tapping da sauran hanyoyin sarrafawa sun fi dacewa da ƙananan da matsakaitan rukuni na sarrafawa da samarwa iri-iri, kuma ana iya amfani da su a layukan atomatik don samar da taro.
Nunin zane mai motsi na hanyar kayan aiki, nunin gargaɗi mai wayo, ganewar kai da sauran ayyuka suna sa amfani da kula da kayan aikin injin CNC ya fi dacewa da sauri; An ƙara ƙarfin karatu zuwa layuka 3000 a sakan ɗaya, wanda ke sauƙaƙa watsa shirye-shirye masu girma da sauri da inganci akan layi.
RTCP (Maɓallin Cibiyar Juyawa) na cibiyar injin CNC mai axis biyar shine aikin sarrafa wurin tip na kayan aiki. Bayan kunna aikin RTCP, mai sarrafawa zai canza daga ainihin sarrafa ƙarshen fuskar mai riƙe kayan aiki zuwa sarrafa wurin tip na kayan aiki. Tip na kayan aiki mai biyo baya zai iya rama layin layi da aka haifar da axis mai juyawa. Kuskuren hana karo da kayan aiki. A wurin A na aikin, layin tsakiya na axis na kayan aiki yana canzawa kai tsaye daga matsayin kwance zuwa matsayin tsaye. Idan ba a gyara kuskuren layi ba, tip na kayan aiki zai karkata daga wurin A ko ma ya ratsa wurin aiki, yana haifar da haɗari mai tsanani. Saboda ci gaba da motsi na axis mai juyawa da axis mai juyawa yana haifar da canje-canje a matsayin wurin A, dole ne a gyara matsayin tip na kayan aiki na asali a cikin shirin don tabbatar da cewa daidaitattun matsayin tip na kayan aiki koyaushe ba su canzawa dangane da wurin A, kamar dai tip na kayan aiki yana motsawa tare da wurin A., wannan shine tip na Kayan aiki mai biyo baya.
Wannan aikin yana da matakai 0 ~ 9, matakin 9 shine mafi girman daidaito, yayin da matakin 1 - 8 yana rama kuskuren servo baya, kuma yana ba hanyar sarrafawa santsi mai kyau.
Babban gudu da kuma babban daidaito Tsarin aiki mai girma uku
Tsarin madaurin sauri mai sauri, ikon sarrafa injinan baka na 3D zai iya karanta tubalan 2000 kafin lokaci da kuma gyara hanya mai santsi don injinan aiki mai sauri da daidaito.
Tsarin Tauri Mai Girma
Inganta siffar tsari da kuma inganta rarrabawa don haɓaka taurin injin. Siffar kayan aikin injin da ginshiƙi da kuma inganta rarrabawa su ne siffofi mafi dacewa ta hanyar nazarin CAE. Matakan da aka inganta daban-daban waɗanda ba a iya gani a waje suna nuna ƙarfin yankewa mai ƙarfi wanda saurin tsakiyar injin niƙa na CNC ba zai iya nunawa ba.
Bayanan Fasaha
| Abu | naúrar | CV200 | CV300 | CV500 | |
| Tafiya
| Tafiyar axis ta X/Y/Z | mm | 500×400×330 | 700*600*500 | 700×600×500 |
| Nisa daga ƙarshen fuskar sandar zuwa saman teburin aiki | mm | 100-430 | 150-650 | 130-630 | |
| Nisa daga tsakiyar madauri zuwa saman layin dogo na jagora na shafi | mm | 412 | 628 | 628 | |
| Matsakaicin tazara tsakanin tsakiyar sandar A-axis 90° da saman faifan C-axis | mm | 235 | 360 | 310 | |
| Ciyar da axis 3
| Saurin sauyawa cikin sauri axis na X/Y/Z | m/min | 48/48/48 | 48/48/48 | 36/36/36 |
| Yanke ciyarwar abinci | mm/min | 1-24000 | 1-24000 | 1-24000 | |
| Dogayen sanda
| Bayanan ƙa'idodin juyawa (diamita na shigarwa/yanayin watsawa) | mm | 95/kai tsaye | 140/Kai tsaye | 140/Kai tsaye |
| Dogon maƙalli | mm | BT30 | BT40 | BT40 | |
| Gudun dogara sanda | r/min | 12000 | 12000 | 12000 | |
| Ƙarfin injin juyawa (ci gaba/S3 25%) | kW | 8.2/12 | 15/22.5 | 15/22.5 | |
| Juyin Motar Spindle (Ci gaba/S3 25%) | Nm | 26/38 | 47.8/71.7 | 47.8/71.7 | |
| Mujallar Kayan Aiki
| Adadin mujallu | T | 21T | 24T | 24T |
| Lokacin canza kayan aiki (TT) | s | 2.5 | 4 | 4 | |
| Matsakaicin diamita na Kayan aiki (cikakken kayan aiki/kayan aiki mara komai) | mm | 80 | 70/120 | 70/120 | |
| Matsakaicin tsawon kayan aiki | mm | 250 | 300 | 300 | |
| Matsakaicin nauyin kayan aiki | kg | 3 | 8 | 8 | |
| Jagora
| Jagorar X-axis (girman/adadin sliders) | mm | 30/2 | Na'urar jujjuyawa ta 35/2 | Na'urar birgima 45/2 |
| Jagorar axis na Y (girma/yawan zamiya) |
| 30/2 | Na'urar jujjuyawa ta 35/2 | Na'urar birgima 45/2 | |
| Jagorar Z-axis (girma/yawan sliders) |
| 30/2 | Na'urar jujjuyawa ta 35/2 | Na'urar birgima 45/2 | |
|
Sukurori
| Sukurin X-axis |
| Φ28×16 | Φ40×16 | Φ40×16 |
| Sukurin Y-axis |
| Φ28×16 | Φ40×16 | Φ40×16 | |
| Sukurin Z axis |
| Φ32×16 | Φ40×16 | Φ40×16 | |
| Daidaito
| Daidaiton matsayi | mm | ±0.005/300 | ±0.005/300 | ±0.005/300 |
| Maimaitawa | mm | ±0.003/300 | ±0.003/300 | ±0.003/300 | |
| 5 axis
| Hanyar tuƙi ta turntable |
| Moter kai tsaye | Kamarar birgima | Kamarar na'ura mai juyi |
| Diamita na juyawa | mm | Φ200 | Φ300*250 | φ500*400 | |
| Nauyin nauyin da aka yarda da shi na turntable (a kwance/mai karkata) | kg | 40/20 | 100/70 | 200 | |
| Matsakaicin gudu na axis na A/C | rpm | 100/230 | 60/60 | 60/60 | |
| Matsayi/maimaitawa na A-axis | arc-sec | 10/6 | 15/10 | 15/10 | |
| Matsayin C-axis/maimaitawa | arc-sec | 8/4 | 15/10 | 15/10 | |
| Man shafawa
| Ƙarfin na'urar mai | L | 1.8 | 1.8 | 1.8 |
| Nau'in mai raba mai |
| girma dabam dabam | Man shafawa mai | girma dabam dabam | |
| Wasu
| Bukatar iska | kg/c㎡ | ≥6 | ≥6 | ≥6 |
| Gudun tushen iska | mm3/min | ≥0.2 | ≥0.4 | ≥0.4 | |
| ƙarfin baturi | KVA | 10 | 22.5 | 26 | |
| Nauyin Inji (Cikakken Bayani) | t | 2.9 | 7 | 8 | |
| Girman Inji (L×W×H) | mm | 1554×2346×2768 | 2248*2884*2860 | 2610×2884×3303 | |
Misalin Sarrafawa
1. Masana'antar Motoci
2. Daidaitaccen kayan aiki
3. Masana'antar soja
Gabatarwar na'ura
Tsarin CV na cibiyar injina mai tsayi mai axis biyar yana da halaye na tauri mai yawa, daidaito mai yawa da kuma ingantaccen injina mai inganci. Ginshiƙin yana ɗaukar ƙirar herringbone mai babban span, wanda zai iya ƙara ƙarfin lanƙwasa da juyawa na ginshiƙin sosai; bencin aiki yana ɗaukar span slider mai dacewa kuma an kashe shi a saman, don haka ƙarfin da ke kan bencin aiki ya kasance iri ɗaya kuma an inganta taurin; gadon yana ɗaukar trapezoidal cross-section, yana ragewa. Cibiyar nauyi tana inganta ƙarfin juyawa; dukkan injin yana amfani da nazarin abubuwa masu iyaka don tsara kowane sashi don samar da mafi kyawun kwanciyar hankali gaba ɗaya.
Saurin saurin canja wurin aiki mai sassa uku zai iya kaiwa 48M/min, lokacin canza kayan aikin TT shine 2.5S kawai, mujallar kayan aiki tana da cikakken nauyin 24t. Ya dace da nau'ikan samfuran 2D da 3D masu siffar concave-convex daban-daban tare da siffofi masu rikitarwa da ramuka masu rikitarwa da saman. Hakanan ya dace da niƙa, haƙa, faɗaɗawa, gundura, Tapping da sauran hanyoyin sarrafawa sun fi dacewa da ƙananan da matsakaitan rukuni na sarrafawa da samarwa iri-iri, kuma ana iya amfani da su a layukan atomatik don samar da taro.
Nunin zane mai motsi na hanyar kayan aiki, nunin gargaɗi mai wayo, ganewar kai da sauran ayyuka suna sa amfani da kula da kayan aikin injin ya fi dacewa da sauri; An ƙara ƙarfin karatu zuwa layuka 3000 a sakan ɗaya, wanda ke sauƙaƙa watsa shirye-shirye masu girma da sauri da inganci akan layi.
RTCP (Maɓallin Cibiyar Juyawa) na cibiyar injinan axis biyar shine aikin sarrafa wurin tip na kayan aiki. Bayan kunna aikin RTCP, mai sarrafawa zai canza daga ainihin sarrafa ƙarshen fuskar mai riƙe kayan aiki zuwa sarrafa wurin tip na kayan aiki. Tip na kayan aiki mai biyo baya zai iya rama layin layi da aka haifar da axis mai juyawa. Kuskuren hana karo da kayan aiki. A wurin A na aikin, layin tsakiya na axis na kayan aiki yana canzawa kai tsaye daga matsayin kwance zuwa matsayin tsaye. Idan ba a gyara kuskuren layi ba, tip na kayan aiki zai karkata daga wurin A ko ma ya ratsa wurin aiki, yana haifar da haɗari mai tsanani. Saboda ci gaba da motsi na axis mai juyawa da axis mai juyawa yana haifar da canje-canje a matsayin wurin A, dole ne a gyara matsayin tip na kayan aiki na asali a cikin shirin don tabbatar da cewa daidaitattun matsayin tip na kayan aiki koyaushe ba su canzawa dangane da wurin A, kamar dai tip na kayan aiki yana motsawa tare da wurin A., wannan shine tip na Kayan aiki mai biyo baya.
Wannan aikin yana da matakai 0 ~ 9, matakin 9 shine mafi girman daidaito, yayin da matakin 1 - 8 yana rama kuskuren servo baya, kuma yana ba hanyar sarrafawa santsi mai kyau.
Babban gudu da kuma babban daidaito Tsarin aiki mai girma uku
Tsarin madaurin sauri mai sauri, ikon sarrafa injinan baka na 3D zai iya karanta tubalan 2000 kafin lokaci da kuma gyara hanya mai santsi don injinan aiki mai sauri da daidaito.
Tsarin Tauri Mai Girma
Inganta siffar tsari da kuma inganta rarrabawa don haɓaka taurin injin. Siffar kayan aikin injin da ginshiƙi da kuma inganta rarrabawa su ne mafi dacewa ta hanyar nazarin CAE. Matakan da aka inganta daban-daban waɗanda ba a iya gani a waje suna nuna ƙarfin yankewa mai ƙarfi wanda saurin juyawa ba zai iya nunawa ba.
| Abu | naúrar | CV200 | CV300 | CV500 | |
| Tafiya
| Tafiyar axis ta X/Y/Z | mm | 500×400×330 | 700*600*500 | 700×600×500 |
| Nisa daga ƙarshen fuskar sandar zuwa saman teburin aiki | mm | 100-430 | 150-650 | 130-630 | |
| Nisa daga tsakiyar madauri zuwa saman layin dogo na jagora na shafi | mm | 412 | 628 | 628 | |
| Matsakaicin tazara tsakanin tsakiyar sandar A-axis 90° da saman faifan C-axis | mm | 235 | 360 | 310 | |
| Ciyar da axis 3
| Saurin sauyawa cikin sauri axis na X/Y/Z | m/min | 48/48/48 | 48/48/48 | 36/36/36 |
| Yanke ciyarwar abinci | mm/min | 1-24000 | 1-24000 | 1-24000 | |
| Dogayen sanda
| Bayanan ƙa'idodin juyawa (diamita na shigarwa/yanayin watsawa) | mm | 95/kai tsaye | 140/Kai tsaye | 140/Kai tsaye |
| Dogon maƙalli | mm | BT30 | BT40 | BT40 | |
| Gudun dogara sanda | r/min | 12000 | 12000 | 12000 | |
| Ƙarfin injin juyawa (ci gaba/S3 25%) | kW | 8.2/12 | 15/22.5 | 15/22.5 | |
| Juyin Motar Spindle (Ci gaba/S3 25%) | Nm | 26/38 | 47.8/71.7 | 47.8/71.7 | |
| Mujallar Kayan Aiki
| Adadin mujallu | T | 21T | 24T | 24T |
| Lokacin canza kayan aiki (TT) | s | 2.5 | 4 | 4 | |
| Matsakaicin diamita na Kayan aiki (cikakken kayan aiki/kayan aiki mara komai) | mm | 80 | 70/120 | 70/120 | |
| Matsakaicin tsawon kayan aiki | mm | 250 | 300 | 300 | |
| Matsakaicin nauyin kayan aiki | kg | 3 | 8 | 8 | |
| Jagora
| Jagorar X-axis (girman/adadin sliders) | mm | 30/2 | Na'urar jujjuyawa ta 35/2 | Na'urar birgima 45/2 |
| Jagorar axis na Y (girma/yawan zamiya) | 30/2 | Na'urar jujjuyawa ta 35/2 | Na'urar birgima 45/2 | ||
| Jagorar Z-axis (girma/yawan sliders) | 30/2 | Na'urar jujjuyawa ta 35/2 | Na'urar birgima 45/2 | ||
| Sukurori | Sukurin X-axis | Φ28×16 | Φ40×16 | Φ40×16 | |
| Sukurin Y-axis | Φ28×16 | Φ40×16 | Φ40×16 | ||
| Sukurin Z axis | Φ32×16 | Φ40×16 | Φ40×16 | ||
| Daidaito
| Daidaiton matsayi | mm | ±0.005/300 | ±0.005/300 | ±0.005/300 |
| Maimaitawa | mm | ±0.003/300 | ±0.003/300 | ±0.003/300 | |
| 5 axis
| Hanyar tuƙi ta turntable | Moter kai tsaye | Kamarar birgima | Kamarar na'ura mai juyi | |
| Diamita na juyawa | mm | Φ200 | Φ300*250 | φ500*400 | |
| Nauyin nauyin da aka yarda da shi na turntable (a kwance/mai karkata) | kg | 40/20 | 100/70 | 200 | |
| Matsakaicin gudu na axis na A/C | rpm | 100/230 | 60/60 | 60/60 | |
| Matsayi/maimaitawa na A-axis | arc-sec | 10/6 | 15/10 | 15/10 | |
| Matsayin C-axis/maimaitawa | arc-sec | 8/4 | 15/10 | 15/10 | |
| Man shafawa
| Ƙarfin na'urar mai | L | 1.8 | 1.8 | 1.8 |
| Nau'in mai raba mai | girma dabam dabam | Man shafawa mai | girma dabam dabam | ||
| Wasu
| Bukatar iska | kg/c㎡ | ≥6 | ≥6 | ≥6 |
| Gudun tushen iska | mm3/min | ≥0.2 | ≥0.4 | ≥0.4 | |
| ƙarfin baturi | KVA | 10 | 22.5 | 26 | |
| Nauyin Inji (Cikakken Bayani) | t | 2.9 | 7 | 8 | |
| Girman Inji (L×W×H) | mm | 1554×2346×2768 | 2248*2884*2860 | 2610×2884×3303 | |































