CNC mai kwance 5-axis NHM-50-P

Hoton CNC mai kwance mai axis 5-5 mai siffar NHM-50-P wanda aka nuna

Gabatarwa:

Aika mana imel

Cikakken Bayani game da Samfurin

Gabatar da injin mai axis 5

Tsarin NHM cibiyar injina ce ta juyawa daga tsaye zuwa kwance. Tsarin daidaitaccen tsarin kayan aikin injin shine tsarin SIEMENS 840D sl CNC, kuma ana ɗaukar babban yuwuwar samun direban Siemens servo kai tsaye, wanda ke sa kayan aikin injin su sami halaye na daidaiton matsayi mai girma, saurin amsawa da sauri, da kuma sarrafa haɗin axis biyar. A lokaci guda, kayan aikin injin suna da na'urar canza kayan aiki ta atomatik, wacce ke nuna cikakken sarrafawa mai inganci da atomatik.

Kayan aikin injin yana motsawa hagu da dama ta cikin farantin zamiya (axis X), teburin aiki yana motsawa baya da gaba (axis Z), kan abin hawa yana motsawa sama da ƙasa (axis Y), teburin yana juyawa (axis C) kuma kan abin hawa yana juyawa (axis B), wanda ke tabbatar da haɗin axis biyar. Yana wasa. Duk injin ya ƙunshi gado, ginshiƙi, farantin zamiya, teburin juyawa, kan abin hawa, tsarin niƙa, tsarin iska, tsarin man shafawa ta atomatik, tsarin cire guntu, tsarin lantarki da tsarin kariya mai rufewa gaba ɗaya.

Kayan aikin injin yana da sandar lantarki a matsayin mizani, tare da aikin hanyar fitar ruwa ta tsakiya, wanda zai iya sassautawa da kuma cire sandar ta atomatik. Gatari uku na ciyarwa na layin layi na kayan aikin injin, X, Y, da Z, suna amfani da injinan servo don tuƙa sukurori na ƙwallon kai tsaye don juyawa ta cikin haɗin. Tsarin watsawa yana da daidaiton motsi mai yawa da kuma juriyar watsawa.

Manyan sassan da aka saya na kayan aikin injin duk an saya su ne daga manyan kamfanoni, tare da na'urorin sanyaya ruwa, na'urorin jigilar guntu da manyan motocin guntu a matsayin mizani.

Ana iya juya kawunan tsaye da na kwance a cikin layuka biyu masu juyawa a tsaye.

Yana aiwatar da juyawa tsakanin tsaye zuwa kwance da kuma sarrafa fuska da yawa, kuma yana magance niƙa mai fuskoki da yawa, mai gefe da yawa da kuma mai rami da yawa na kusurwoyi daban-daban a cikin matsewa ɗaya na aikin.

Ƙarfin lantarki mai ƙarfi, ɗan gajeren lokacin injin, ingantaccen yankan, kayan aiki mai tsawo, daidaiton injina mai girma

Tsarin ƙira mai sauƙi, tsarin mannewa mai ƙarfi, birki mai ƙarfi, da injinan da aka tsara sosai

Tsarin NHM cibiyar injinan haɗa abubuwa guda biyar ce ta tsaye-kwance. Tsarin uku yana amfani da jagororin nadi masu layi masu inganci, masu ɗaukar kaya, masu sauri, masu ƙarfi, da ƙarancin hayaniya, waɗanda ke tafiya cikin sauƙi ba tare da rarrafe ba kuma suna ba da cikakkiyar aikin ciyarwa.
Tsarin sanyawa da matsewa mai inganci, amfani da tsarin sanyawa da matsewa mai inganci na iya tabbatar da matsewa mai tsauri da kuma daidaitaccen wurin da tiren yake, kuma daidaiton wurin da tiren ke maimaitawa zai iya kaiwa 0.003mm.
Gadon yana ɗaukar gadon da aka haɗa da siffar T, kuma juriyar girgiza ta ƙaru da kashi 15%. Tsarin ƙira tsari ne mai siffar T da aka juya don gadajen tsaye da kwance, kuma tsarin yana da ƙanƙanta.
Yana da mafi girman kewayon injina da kuma ƙarfin ɗaukar nauyin kayan aiki mafi girma
Zane mai sassauƙa, faɗaɗawa mai yawa, ana iya amfani da shi azaman tsarin masana'antu mai sassauƙa tare da layukan atomatik

(1) Tsarin layin jagora na X: ginshiƙin yana da layukan jagora guda biyu masu nauyi na 55mm. Zai iya biyan buƙatun ƙarfi da ƙarfi mai yawa, kuma zai iya biyan fa'idodin fasaha na ƙaramin haɗin gogayya, saurin motsi mai sauri da tsawon rai; hanyar shafa man shafawa: shafa man shafawa; alamar ma'aunin waya: Taiwan Shangyin ko alamar iri ɗaya;
(2) Tuƙin X-axis: Bayan an yi amfani da injin AC servo don ƙarawa da rage gudu, yana tura sukurori mai daidai diamita 50mm don juyawa don cimma ciyarwar hagu da dama; Hanyar shafawa: shafa mai; Alamar sukurori: Taiwan Shangyin ko alamar iri ɗaya;
(3) An sanye shi da ma'aunin madauri mai cikakken daidaito; alamar sikelin madauri: Spain FAGOR ko alamar iri ɗaya;

(1) Tsarin layin dogo mai jagora: Axis na Y yana ɗaukar layukan jagora guda biyu masu nauyi guda 55 a matsayin jagora da kuma hanyar ɗaukar kaya don kan niƙa na duniya a tsaye da kwance don motsawa sama da ƙasa. Yana iya biyan buƙatun fasaha na kammalawa mai sauri da yankewa mai sauƙi. Hanyar shafawa: shafa mai. Alamar ma'aunin waya: Taiwan Shangyin ko alamar iri ɗaya;
(2) Watsawa ta Y-axis: Bayan an yi amfani da injin AC servo don ƙarawa da rage gudu, yana tura sukurori mai daidai diamita 50mm don juyawa don cimma ciyarwa sama da ƙasa. Hanyar shafawa: shafa mai. Alamar sukurori: Taiwan Shangyin ko alamar iri ɗaya;
(3) An sanye shi da ma'aunin grating mai cikakken daidaito; alamar sikelin grating: Spain FAGOR ko alamar iri ɗaya;
(4) Kariyar layin jagora na XY: Ana amfani da garkuwar sulke gabaɗaya don kariya don hana abubuwan waje shiga da gurɓata layin jagora. Murfin kariya yana da kyakkyawan kamanni da tsari mai ma'ana.

(1) Tsarin layin jagora: Z-axis ya ɗauki layukan jagora guda biyu masu nauyi masu naɗawa guda 55 a matsayin jagora da layin ɗaukar kaya don teburin ya motsa; Hanyar shafawa: shafa mai; Alamar ma'aunin waya: Taiwan Shangyin ko alamar iri ɗaya;
(2) Watsawa ta Z-axis: Bayan an yi amfani da injin AC servo don ɗagawa da rage gudu, yana tura sukurori mai daidai diamita 50mm don juyawa don cimma ciyarwar gaba da baya na axis na Z; Hanyar shafawa: shafa mai; Alamar sukurori: Taiwan Shangyin ko makamancin haka;
(3) An sanye shi da ma'aunin madauri mai cikakken daidaito; alamar sikelin madauri: Spain FAGOR ko alamar iri ɗaya.

Mai sarrafa CNC: Siemens 840Dsl

Tsarin CNC na injin ɗin Sinumerik 840 sl ne daga SIEMENS
Duk da yake an cika ƙa'idodin tsarin CNC na asali, ana tabbatar da waɗannan buƙatu na musamman
Mafi ƙarancin na'urar sarrafawa: axis mai layi ≤0.001mm, axis mai juyawa ≤0.001°
Aikin kwaikwayo na zane
Aikin rage saurin kusurwa
Haɗin Helical
Aikin niƙa
Izinin sarrafa Master-bawa
Tare da allon inci 15
Tare da kwamitin aiki na MCP 398C
Ciki har da allon IO 72/48
Module na faɗaɗawa na NX10.3
Tsarin Cibiyar DMC20
tattara bayanai
Bayar da bayanai masu dacewa ta hanyar OPCUA ko 485 ko software na babban mataki don cimma haɗin gwiwa tsakanin bayanai da kayan aikin mai amfani, gami da amma ba'a iyakance ga:
Bayanan aikin kayan aiki (gudun, ƙarfin ciyarwa, sunan kayan aiki, tsawon mai riƙe kayan aiki, ƙimar ƙarfin sandar, sunan shirin da sigarsa, rikodin ƙararrawa, rikodin kwamitin aiki, sigogin tsari na tsarin daidaitawa sifili, da sauransu)
Sunan na'ura, sigar software, sunan shirin da sigar shirin da ke gudana a halin yanzu
Matsayin aikin kayan aiki (gami da amma ba'a iyakance ga rashin aiki na farko ba, aiki, kashewa, da kuma yanayin lahani), kuma yana iya bayar da gargaɗin gazawar kayan aiki, gano amfani da wutar lantarki, da sauransu.
Matsayin Gudanar da PLC

Tsarin shafawa; wannan injin yana amfani da fasahar samar da mai mai zaman kanta ta rukuni
(1) An yi amfani da tsarin samar da mai da man shafawa ta atomatik mai zaman kansa don layin jagora na X, Y, Z, sukurori na gubar da rack. An shafa mai a kan maƙallin sukurori.
(2) Babban man shafawa na man fetur da iskar gas/man shafawa na man fetur na atomatik yanayin lokaci ne da adadi, ana sarrafa aikin ta atomatik ta tsarin sarrafa lambobi, kuma ana iya gano shi kuma a firgita shi. Alamun famfon man shafawa zaɓi ne: Man shafawa na SKF-air/Proton ko makamancin haka.

Tsarin na'ura mai aiki da karfin ruwa
(1) Wannan kayan aikin injin yana da tsarin hydraulic mai zaman kansa.
(2) Kayan aikin injin yana da tashar famfon ruwa daban, kuma tsarin hydraulic yana da na'urori da yawa na sa ido kan tsaro kamar ƙararrawa matakin mai, ƙararrawa mai zafi, ƙararrawa mai toshewar ruwa, da ƙararrawa mai ƙarancin matsin lamba don tabbatar da cewa kayan aikin injin yana aiki a ƙarƙashin yanayi daban-daban na aminci. , inganta kariyar aminci ga masu aiki.
(3) Alamar tashar na'ura mai aiki da karfin ruwa: sananne a cikin gida

Mujallar sarkar mujallar kayan aiki 40T HSK-A63
Alamar mujallar kayan aiki: Kamfanin Desu/Okada da Taiwan ke daukar nauyinsa ko makamancin haka

An yi amfani da ramukan magudanar ruwa a ɓangarorin biyu da kuma tushe gaba ɗaya, kuma tasirin hana zubewa yana da kyau;
Na'urorin jigilar guntu mai karkace a ɓangarorin biyu na yankin sarrafawa suna jigilar guntun ƙarfe da aka samar ta hanyar sarrafawa mai sauri zuwa na'urar jigilar guntu mai ɗagawa, suna rage lalacewar zafi da nakasa na kayan aikin injin, da kuma tabbatar da daidaito da kwanciyar hankali na kayan aikin injin;

Bayanan Fasaha

MISALI	NHM-50-P
Tafiya ta X-axis (teburin yana motsawa baya da gaba)	700
Tafiya ta axis ta Y (karsar tana motsawa hagu da dama)	900
Tafiya ta Z-axis (rago yana motsawa sama da ƙasa)	780
Nisa daga ƙarshen madauri zuwa teburin aiki	100-1350
girman teburin aiki	500X500
iya nauyin nauyi	1
Matsakaicin gudun dogara sanda	15000
Babban ƙarfin motar (wanda aka ƙima)	15
Matsakaicin ƙarfin juyi (ƙimar)	72
Dogon maƙalli	HSK-A63
matsakaicin karfin juyi	2040
matsakaicin ƙarfin juyi	1320
Kusurwar lilo	±180°--30°
daidaiton matsayi	±5”
Maimaitawa	±3.5”
daidaiton matsayi	±10”
Maimaitawa	±6”
Gudun wucewa mai sauri na X, Y, Z	24/24/24
Daidaiton matsayi na X, Y, Z	≤0.008
Daidaiton matsayi na maimaita X, Y, Z	≤0.005

Tsarin daidaitawa na yau da kullun

Tsarin CNC na Siemens 840Dsl	Jamus
Injinan servo na ciyar da X, Y, da Z	Siemens Jamus
XYZ Servo Drive	Siemens Jamus
Motar AC Servo Spindle	Siemens Jamus
Kan mai haɗin kai biyar mai ginshiƙi biyar	Shanghai
Sukurin ƙwallo	HIWIN ko alama makamancin haka
Jagorar Na'urar Layi	HIWIN ko alama makamancin haka
Kowace shaft sukurori bearing	Japan NSK ko alama makamancin haka
Haɗin kai	Taiwan ko makamancin haka
Mai yanka karkace	Shanghai
Kariyar layin dogo jagorar kayan aikin injin	Shanghai
Famfon mai da tsarin man shafawa na tsakiya	Proton ko SKF ko makamancin haka
Makullin kusanci, madaurin matsakaici	Omron/Schneider ko makamancin haka
janareta bugun hannu	Mai samar da tsarin da aka naɗa wanda masana'anta/ko alama iri ɗaya
Dogayen sanda	INNA ko makamancin haka
Babban kayan aikin injin simintin	Shanghai
Kariyar waje ta waje ta kayan aikin injin karfe	Shanghai
Kusoshin anga kayan aikin injin, cikakken saitin ƙaho	Shanghai
Tsarin na'ura mai aiki da karfin ruwa	shahara a China
Fitilun Aiki da Fitilun Gargaɗi	shahara a China
Tsarin daidaita ma'aunin ram ɗin spindle	shahara a China
Tsarin sanyaya da kuma tsarin samar da ruwa	shahara a China
Kayan aikin kulawa na yau da kullun	shahara a China

Littafin Umarnin Inji
Littafin Umarnin Lantarki
Takardar shaida
Jerin Shiryawa
Tsarin lantarki
Jagorar Aiki da Tsarin
Littafin Kula da Tsarin
Jagorar sigar tsarin
Teburin sigogin masana'antar tsarin
Zane na harsashi	An bayar da shi bayan kwangilar ta fara aiki
Jagorar mai kula da zafin jiki na akwatin sarrafawa